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Home >> Toyota >> 2004 >> Highlander Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 891 (Engine Control System (Diagnostic Codes & Symptom Tests)) >> DTC/Circuit Diagnosis >> On Board Refueling Vapor Recovery (ORVR) >> Diagnosis Procedure >> Symptom: Cannot Refuel/Fuel Odor From The Fuel Filler Opening Is Strong While Refueling

Symptom: Cannot Refuel/Fuel Odor From The Fuel Filler Opening Is Strong While Refueling

WARNING: This page is about a different car, the 2013 Nissan Armada. However, it is still accessible from the selected car via links, so may be relevant.
  1. CHECK EVAP CANISTER 
    1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor attached. Refer to EVAP CANISTER .
    2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor attached.

      The weight should be less than 2.5 kg (5.5 lb)  .

      OK or NG 

      OK: GO TO 2.

      NG: GO TO  3.

  2. CHECK IF EVAP CANISTER SATURATED WITH WATER 

    Does water drain from the EVAP canister?

    Yes or No 

    Yes: GO TO 3.

    No: GO TO  5.

    Fig 1: Checking Water Drain From EVAP Canister
    G08690846Courtesy of NISSAN NORTH AMERICA, INC.
  3. REPLACE EVAP CANISTER 

    Replace EVAP canister with a new one. Refer to EVAP CANISTER .

    : GO TO 4.

  4. DETECT MALFUNCTIONING PART 

    Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.

    : Repair or replace EVAP hose. Refer to REMOVAL AND INSTALLATION .

  5. CHECK VENT HOSES AND VENT TUBES 

    Check hoses and tubes between EVAP canister and refueling EVAP vapor cut valve for clogging, kink, looseness and improper connection.

    OK or NG 

    OK: GO TO 6.

    NG: Repair or replace hoses and tubes. Refer to REMOVAL AND INSTALLATION .

  6. CHECK FILLER NECK TUBE 

    Check recirculation line for clogging, dents and cracks.

    OK or NG 

    OK: GO TO 7.

    NG: Replace filler neck tube. Refer to REMOVAL AND INSTALLATION .

  7. CHECK REFUELING EVAP VAPOR CUT VALVE 

    Refer to "COMPONENT INSPECTION ".

    OK or NG 

    OK: GO TO 8.

    NG: Replace refueling EVAP vapor cut valve with fuel tank. Refer to REMOVAL AND INSTALLATION .

  8. CHECK FUEL FILLER TUBE 

    Check filler neck tube and hose connected to the fuel tank for clogging, dents and cracks.

    OK or NG 

    OK: GO TO 9.

    NG: Replace fuel filler tube. Refer to REMOVAL AND INSTALLATION .

  9. CHECK ONE-WAY FUEL VALVE-I 

    Check one-way valve for clogging.

    OK or NG 

    OK: GO TO 10.

    NG: Repair or replace one-way fuel valve with fuel tank. Refer to REMOVAL AND INSTALLATION .

  10. CHECK ONE-WAY FUEL VALVE-II 
    1. Make sure that fuel is drained from the tank.
    2. Remove fuel filler tube and hose. Refer to REMOVAL AND INSTALLATION .
    3. Check one-way fuel valve for operation as follows.

      When a stick is inserted, the valve should open, when removing stick it should close.

      Do not drop any material into the tank  .

      OK or NG 

      OK: INSPECTION END 

      NG: Replace fuel filler tube or replace one-way fuel valve with fuel tank. Refer to REMOVAL AND INSTALLATION .

      Fig 2: Checking One-Way Fuel Valve-II
      G08690847Courtesy of NISSAN NORTH AMERICA, INC.