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Home >> Toyota >> 2004 >> Highlander Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 888 (Automatic Transmission) >> Unit Disassembly And Assembly >> Assembly >> Assembly (2)

Assembly (2)

WARNING: This page is about a different car, the 2013 Nissan Armada. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install O-ring to oil pump assembly.
    CAUTION:
    • Do not reuse O-ring.
    • Apply ATF to O-ring.
    Fig 1: Installing O-Ring To Oil Pump Assembly
    G04876023Courtesy of NISSAN NORTH AMERICA, INC.
  2. Install bearing race to oil pump assembly.
    CAUTION: Apply petroleum jelly to bearing race.
    Fig 2: Identifying Oil Pump Assembly Bearing Race
    G04876024Courtesy of NISSAN NORTH AMERICA, INC.
  3. Install oil pump assembly in transmission case.
    CAUTION: Apply ATF to oil pump bearing.
    Fig 3: Installing Oil Pump Assembly In Transmission Case
    G04876217Courtesy of NISSAN NORTH AMERICA, INC.
  4. Apply recommended sealant (Genuine RTV Silicone Sealant or equivalent. Refer to "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".) to oil pump assembly as shown.
    CAUTION: Completely remove all moisture, oil, old sealant and any foreign material from the oil pump bolts and oil pump bolt mating surfaces.
    Fig 4: Identifying Sealant Applying Area On Oil Pump Bolt Mating Surfaces
    G04876218Courtesy of NISSAN NORTH AMERICA, INC.
  5. Tighten oil pump bolts to specified torque.

    Oil pump bolts: 48 N.m (4.9 kg-m, 35 ft-lb) 

    Fig 5: Locating Oil Pump Bolts
    G04876021Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION: Apply ATF to oil pump bushing.
  6. Install O-ring to input clutch assembly.
    CAUTION:
    • Do not reuse O-ring.
    • Apply ATF to O-ring.
    Fig 6: Identifying Input Clutch Assembly O-Ring
    G04876020Courtesy of NISSAN NORTH AMERICA, INC.
  7. Install converter housing to transmission case and tighten bolts (<==) to specified torque.

    Converter housing bolt: 52 N.m (5.3 kg-m, 38 ft-lb) 

    Self-sealing bolt (A): 61 N.m (6.2 kg-m, 45 ft-lb) 

    Fig 7: Locating Transmission Case Bolts
    G04898125Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION: Do not reuse self-sealing bolt.
  8. Make sure that brake band (1) does not close input speed sensor hole (A).
    Fig 8: Identifying Brake Band
    G06578182Courtesy of NISSAN NORTH AMERICA, INC.
  9. Connect TCM connector (1) and transmission range switch connector (2).
    Fig 9: Identifying TCM Connector And Transmission Range Switch Connector
    G06577911Courtesy of NISSAN NORTH AMERICA, INC.
  10. Install A/T assembly harness connector to control valve with TCM.
    Fig 10: Installing A/T Assembly Harness Connector To Control Valve With TCM
    G04875924Courtesy of NISSAN NORTH AMERICA, INC.
  11. Connect TCM connectors.
    Fig 11: Identifying TCM Connectors
    G04875920Courtesy of NISSAN NORTH AMERICA, INC.
  12. Install O-ring to A/T assembly harness connector.
    CAUTION:
    • Do not reuse O-ring.
    • Apply ATF to O-ring.
    Fig 12: Identifying A/T Assembly Harness Connector And O-Ring
    G04875919Courtesy of NISSAN NORTH AMERICA, INC.
  13. Install new O-ring (1) in plug (2).
    CAUTION:
    • Do not reuse O-ring.
    • Apply ATF to O-ring.
    • O-ring should be free of contamination.
    Fig 13: Identifying O-Ring Plug
    G08696166Courtesy of NISSAN NORTH AMERICA, INC.
  14. Install plug (2) to bracket (1).
    Fig 14: Installing/Removing Plug
    G06577906Courtesy of NISSAN NORTH AMERICA, INC.
  15. Install plug (1) [with bracket (2)] to control valve with TCM and tighten bolt (<==) to specified torque.

    Bracket bolt: 7.9 N.m (0.81 kg-m, 70 in-lb) 

    Fig 15: Locating TCM Bolt
    G06577920Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION: Adjust bolt hole of bracket to bolt hole of control valve.
  16. Install control valve with TCM in transmission case.
    Fig 16: Identifying Brake Band
    G08696431Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION:
    • Make sure that input speed sensor is securely installed into input speed sensor hole (A).
    • Hang down output speed sensor harness toward outside so as not to disturb installation of control valve with TCM.
    • Adjust A/T assembly harness connector of control valve with TCM to terminal hole of transmission case.
    • Assemble it so that manual valve cutout is engaged with manual plate projection.
    Fig 17: Identifying Manual Valve And Manual Plate
    G04876230Courtesy of NISSAN NORTH AMERICA, INC.
  17. Install bolts (A), (B) and (C) to control valve with TCM.
    Fig 18: Identifying Control Valve With TCM Bolts
    G08696433Courtesy of NISSAN NORTH AMERICA, INC.
    Bolt symbol Length mm (in) Number of bolts
    A 42 (1.65) 5
    B 55 (2.17) 6
    C 40 (1.57) 1
  18. Tighten bolt (A), (B) and (C) temporarily to prevent dislocation. After that tighten them in order (A → B → C), and then tighten other bolts.
    Fig 19: Identifying Control Valve With TCM Bolts Tightening Order
    G08696434Courtesy of NISSAN NORTH AMERICA, INC.
    Bolt symbol A B C
    Number of bolts 5 6 1
    Length mm (in) 42 (1.65) 55 (2.17) 40 (1.57)
    Tightening torque N.m (km-g, in-lb) 7.9 (0.81, 70) With ATF applied
    7.9 (0.81, 70)
  19. Connect output speed sensor connector (1).
    Fig 20: Identifying Output Speed Sensor Connector
    G06577926Courtesy of NISSAN NORTH AMERICA, INC.
  20. Securely fasten output speed sensor harness with terminal clip (<==).
    Fig 21: Locating Output Speed Sensor Harness Terminal Clip
    G06577998Courtesy of NISSAN NORTH AMERICA, INC.
  21. Pull down A/T assembly harness connector.
    CAUTION: Do not damage connector.
    Fig 22: Identifying A/T Assembly Harness Connector
    G04876236Courtesy of NISSAN NORTH AMERICA, INC.
  22. Install snap ring to A/T assembly harness connector.
    Fig 23: Identifying Snap Ring And A/T Assembly Harness Connector
    G04876237Courtesy of NISSAN NORTH AMERICA, INC.
  23. Install magnets in oil pan.
    Fig 24: Identifying Magnets Oil Pan
    G04875911Courtesy of NISSAN NORTH AMERICA, INC.
  24. Install oil pan to transmission case. Refer to "REMOVAL AND INSTALLATION ".
  25. Install torque converter.
    1. Pour ATF into torque converter.
      NOTE:
      • Approximately 2 liters (2-1/8 US qt, 1-3/4 Imp qt) of fluid is required for a new torque converter.
      • When reusing old torque converter, add the same amount of fluid as was drained.
      Fig 25: Pouring ATF Into Torque Converter
      G04876241Courtesy of NISSAN NORTH AMERICA, INC.
    2. Install torque converter while aligning notches of torque converter with notches of oil pump.
      CAUTION: Install torque converter while rotating it.
      Fig 26: Installing Torque Converter
      G04876017Courtesy of NISSAN NORTH AMERICA, INC.
    3. Measure distance "A" to make sure that torque converter is in proper position.

      Distance "A": 24.0 mm (0.94 in) 

      Fig 27: Measuring Torque Converter Distance "A"
      G04876009Courtesy of NISSAN NORTH AMERICA, INC.