LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2004 >> Highlander Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 888 (Automatic Transmission) >> Removal And Installation >> Control Valve And TCM >> Control Valve with TCM >> Removal And Installation Of Control Valve And TCM >> Installation

Removal And Installation Of Control Valve And TCM: Installation

WARNING: This page is about a different car, the 2013 Nissan Armada. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: After completing installation, check A/T fluid leakage and fluid level. Refer to "CHECKING THE A/T FLUID (ATF) ".
  1. Connect TCM connector (1) and transmission range switch connector (2).
    Fig 1: Identifying TCM Connector And Transmission Range Switch Connector
    G06577911Courtesy of NISSAN NORTH AMERICA, INC.
  2. Install A/T assembly harness connector to control valve with TCM.
    Fig 2: Installing A/T Assembly Harness Connector To Control Valve With TCM
    G04875924Courtesy of NISSAN NORTH AMERICA, INC.
  3. Connect TCM connector.
    Fig 3: Identifying TCM Connector
    G04875920Courtesy of NISSAN NORTH AMERICA, INC.
  4. Install new O-ring in A/T assembly harness connector.
    CAUTION:
    • Do not reuse O-ring.
    • Apply ATF to O-ring.
    Fig 4: Identifying A/T Assembly Harness Connector And O-Ring
    G04875919Courtesy of NISSAN NORTH AMERICA, INC.
  5. Install new O-ring (1) in plug (2).
    CAUTION:
    • Do not reuse O-ring.
    • Apply ATF to O-ring.
    • O-ring should be free of contamination.
    Fig 5: Identifying O-Ring And Plug
    G08696166Courtesy of NISSAN NORTH AMERICA, INC.
  6. Install plug (2) to bracket(1).
    Fig 6: Installing/Removing Plug
    G06577906Courtesy of NISSAN NORTH AMERICA, INC.
  7. Install plug (1) [with bracket (2)] to control valve with TCM. Tighten plug bolt (<==) to the specified torque.
    CAUTION: Adjust bolt hole of bracket to bolt hole of control valve with TCM.
    Fig 7: Identifying Control Valve Plug And Bracket
    G06577920Courtesy of NISSAN NORTH AMERICA, INC.
  8. Install control valve with TCM in transmission case.
    Fig 8: Identifying Control Valve With TCM And Brake Band
    G08696178Courtesy of NISSAN NORTH AMERICA, INC.
    CAUTION:
    • Make sure that input speed sensor is securely installed into input speed sensor hole (A).
    • Hang down output speed sensor harness toward outside so as not to disturb installation of control valve with TCM.
    • Adjust A/T assembly harness connector of control valve with TCM to terminal hole of transmission case.
    • Assemble it so that manual valve cutout is engaged with manual plate projection.
    Fig 9: Engaging Manual Valve To Manual Plate
    G04875916Courtesy of NISSAN NORTH AMERICA, INC.
  9. Install bolts (A), (B) and (C) in control valve with TCM.
    Fig 10: Identifying Control Valve With TCM Bolts
    G08696180Courtesy of NISSAN NORTH AMERICA, INC.
    Bolt symbol Length mm (in) Number of bolts
    A 42 (1.65) 5
    B 55 (2.17) 6
    C 40 (1.57) 1
  10. Tighten bolt (1A), (2B) and (3A) temporarily to prevent dislocation. After that tighten them in order (1 → 2 → 3). Then tighten other bolts.
    Fig 11: Identifying Control Valve With TCM Bolts Tightening Order
    G08696181Courtesy of NISSAN NORTH AMERICA, INC.
  11. Tighten control valve with TCM bolts to the specified torque.
    Bolt symbol A B C
    Number of bolts 5 6 1
    Length mm (in) 42 (1.65) 55 (2.17) 40 (1.57)
    Tightening torque N.m (kg-m, in-lb) 7.9 (0.81, 70) With ATF applied
    7.9 (0.81, 70)
  12. Connect output speed sensor connector (1).
    Fig 12: Identifying Output Speed Sensor Connector
    G06577926Courtesy of NISSAN NORTH AMERICA, INC.
  13. Securely fasten output speed sensor (1) harness with terminal clip (<==).
    Fig 13: Identifying Output Speed Sensor
    G06577900Courtesy of NISSAN NORTH AMERICA, INC.
  14. Install oil pan to transmission case. Refer to "REMOVAL AND INSTALLATION ".
  15. Pull up A/T assembly harness connector.
    CAUTION: Do not damage connector.
    Fig 14: Pulling Up A/T Assembly Harness Connector
    G04875939Courtesy of NISSAN NORTH AMERICA, INC.
  16. Install snap ring to A/T assembly harness connector.
  17. Connect A/T assembly harness connector.
  18. Connect the negative battery terminal.
  19. Refill the A/T with fluid and check the fluid level and for fluid leakage. Refer to "CHECKING THE A/T FLUID (ATF) ".
    Fig 15: Identifying Snap Ring And A/T Assembly Harness Connector
    G04875940Courtesy of NISSAN NORTH AMERICA, INC.