Diagnosis Procedure
Regarding Wiring Diagram information, refer to "WIRING DIAGRAM ".
- CHECK TERMINAL "1" CONNECTION
- Turn ignition switch OFF.
- Verify terminal "1" is clean and tight.
Is the inspection result normal?
YES: GO TO 2.
NO: Repair terminal "1" connection. Confirm repair by performing complete Charging system test using EXP-800 NI or GR8-1200 NI (if available). Refer to the applicable Instruction Manual for proper testing procedures.
- CHECK TERMINAL "1" CIRCUIT
Check voltage between generator connector E204 terminal 1 and ground.
(+) (-) Voltage Connector Terminal E204 1 Ground Battery voltage Is voltage reading as specified?
YES: GO TO 3.
NO: Check harness for open between generator and fusible link.
- CHECK TERMINAL "1" CONNECTION (VOLTAGE DROP TEST)
- Start engine, then engine running at idle and warm.
- Check voltage between battery positive terminal and generator connector E204 terminal 1.
(+) (-) Voltage Connector Terminal E204 1 Battery positive terminal Less than 0.2V Is the voltage reading as specified?
YES: Terminal "1" circuit is normal. Refer to "WORK FLOW (WITH EXP-800 NI OR GR8-1200 NI) " or "WORK FLOW (WITHOUT EXP-800 NI OR GR8-1200 NI) ".
NO: Check harness between battery and generator for high resistance.