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Home >> Toyota >> 2003 >> RAV4 Base, AWD, Standard >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Disc Brakes & Drum Brakes >> Removal & Installation >> Power Brake Unit >> Removal & Installation

Removal & Installation

  1. Remove master cylinder. See MASTER CYLINDER . Disconnect vacuum hose. Remove brake pedal return spring, clip and clevis pin. Remove 4 nuts, clevis pin, brake booster and gasket.
  2. Install power brake unit. Install NEW gasket to power brake unit. Install clevis to operating rod. Attach clevis pin, clip and return spring. Adjust push rod length. See POWER BRAKE UNIT PUSH ROD  under ADJUSTMENTS.
  3. Install master cylinder with NEW gasket. Connect vacuum hose. Fill master cylinder. Bleed system and check for leaks. See BLEEDING BRAKE SYSTEM . Adjust brake pedal, if necessary.
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