LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2003 >> Highlander Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 768 (Brakes - Abs With EBD & BA & TRAC & VSC (Diagnostics)) >> DTC C1249/49: Open Circuit In Stop Light Switch II Circuit >> Inspection Procedure

Inspection Procedure

WARNING: This page is about a different car, the 2005 Toyota 4Runner. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: When replacing the master cylinder solenoid, perform zero point CALIBRATION  .
  1. CHECK STOP LIGHT SWITCH OPERATION 
    1. Check that the stop light comes on when the brake pedal is depressed, and goes off when the brake pedal is released.

      OK: 

      Stop light switch function is normal. 

    1. NG: Go to step   4 

      HINT:

      Check the stop light bulb as it may have burnt out.

    2. OK: GO TO NEXT STEP 
  2. INSPECT SKID CONTROL ECU (STP TERMINAL VOLTAGE) 
    1. Disconnect the skid control ECU connector.
    2. Measure the voltage according to the value(s) in the table below.

      Standard: 

      TESTER CONNECTION, CONDITION AND SPECIFIED CONDITION (1 OF 2)

      Tester Connection Condition Specified Condition
      S28-7(STP)- Body ground Stop light switch ON (Brake pedal depressed) 8 to 14 V
      S28-7 (STP) & Body ground Stop light switch OFF (Brake pedal released) Below 1.5 V
      Fig 1: Identifying Skid Control ECU STP Terminal
      G02584550Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard: 

      TESTER CONNECTION, CONDITION AND SPECIFIED CONDITION (2 OF 2)

      OK: (When troubleshooting in accordance with the DTC CHART.) A
      OK: (When troubleshooting in accordance with the PROBLEM SYMPTOMS TABLE.) B
      NG C
    1. B: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE  
    2. C: REPAIR OR REPLACE HARNESS OR CONNECTOR (STP CIRCUIT) 
    3. A: GO TO NEXT STEP 
  3. RECONFIRM DTC 
    1. Clear the DTC (see DTC CHECK/CLEAR  ).
    2. Check if the same DTC is detected (see DTC CHECK/CLEAR  ).

      HINT:

      Reinstall the sensors, connectors, etc. and restore the previous vehicle conditions before rechecking for DTCs.

      Result: 

      RESULT DESCRIPTION

      DTC is output A
      DTC is not output B
    1. B:END 
    2. A:REPLACE MASTER CYLINDER SOLENOID (SEE  OVERHAUL  ) 
  4. INSPECT STOP LIGHT SWITCH ASSY (POWER SOURCE TERMINAL VOLTAGE) 
    1. Disconnect the stop light switch connector.
    2. Measure the voltage according to the value(s) in the table below.

      Standard: 

      TESTER CONNECTION, CONDITION AND SPECIFIED CONDITION (1 OF 2)

      Tester Connection Condition Specified Condition
      S12-2 - Body ground Always 10 to 14 V
      Fig 2: Identifying Stop Light Switch Assy Power Source Terminals
      G02584551Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: REPAIR OR REPLACE HARNESS OR CONNECTOR (POWER SOURCE CIRCUIT) 
    2. OK: GO TO NEXT STEP 
  5. INSPECT STOP LIGHT SWITCH ASSY 
    1. Measure the resistance according to the value(s) in the table below.

      Standard: 

      TESTER CONNECTION, CONDITION AND SPECIFIED CONDITION (2 OF 2)

      Tester Connection Condition Specified Condition
      S12-1-S12-2 Switch pin free Below 1 Ω
      S12-1 - S12-2 Switch pin pushed in 10 kΩ or higher
      Fig 3: Inspecting Stop Light Switch Assy
      G02584552Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: REPLACE STOP LIGHT SWITCH ASSY 
    2. OK: GO TO NEXT STEP 
  6. INSPECT STOP LIGHT OPERATION RELAY 
    1. Remove the stop light operation relay.
    2. Measure the resistance according to the value(s) in the table below.

      Standard: 

      TESTER CONNECTION AND SPECIFIED CONDITION (1 OF 2)

      Tester Connection Specified Condition
      3-4 Below 1 Ω
      Fig 4: Inspecting Stop Light Operation Relay
      G02584553Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: REPLACE STOP LIGHT OPERATION RELAY 
    2. OK: GO TO NEXT STEP 
  7. CHECK HARNESS AND CONNECTOR (BETWEEN SKID CONTROL ECU AND STOP LIGHT SWITCH) ( HOW TO PROCEED WITH TROUBLESHOOTING  ) 
    1. Disconnect the skid control ECU connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard: 

      TESTER CONNECTION AND SPECIFIED CONDITION (2 OF 2)

      Tester Connection Specified Condition
      S28-7 (STP) - S12-1 Below 1 Ω
      S28-7 (STP) - Body ground 10 kΩ or higher
      Fig 5: Identifying Connectors (Skid Control ECU And Stop Light Switch)
      G02584554Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 
    2. OK: REPLACE MASTER CYLINDER SOLENOID (SEE  OVERHAUL  ) 

HINT: