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Removal & Installation

WARNING: This page is about a different car, the 2003 Toyota Tundra and 2002 Toyota Tundra. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove master cylinder. See MASTER CYLINDER . Disconnect vacuum hose.
  2. Remove scuff plate LH, cowl side trim LH, lower finish panel and No. 2 heater to register duct. See Figure.
  3. Remove pedal return spring, clip and clevis pin, 4 nuts, brake booster and gasket. Remove 2 stopper rings, brake booster bracket and gasket from brake booster. See Figure. Remove power brake unit.
  4. Install power brake unit. Install NEW gasket to power brake unit. Install bracket and stopper rings. Install clevis to operating rod. Attach clevis pin, clip and return spring. Adjust push rod length. See POWER BRAKE UNIT PUSH ROD  under ADJUSTMENTS.
  5. Install master cylinder with NEW gasket. Connect vacuum hose. Fill master cylinder. Bleed system and check for leaks. For brake system bleeding procedure, see BLEEDING BRAKE SYSTEM . Adjust brake pedal, if necessary.
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