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Front Seat Belt With PRETENSIONER: Replacement

WARNING: This page is about a different car, the 2004 Lexus ES 330. However, it is still accessible from the selected car via links, so may be relevant.
  1. DISCONNECT BATTERY NEGATIVE TERMINAL 
  2. REMOVE FRONT SEAT ASSY RH (See  OVERHAUL  ) 
  3. REMOVE FRONT DOOR SCUFF PLATE RH (See  REPLACEMENT  ) 
  4. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See  REPLACEMENT  ) 
  5. REMOVE REAR DOOR SCUFF PLATE RH (See  REPLACEMENT  ) ) 
  6. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH (See  REPLACEMENT  ) 
  7. REMOVE SEAT BELT ANCHOR COVER CAP (See  REPLACEMENT  ) 
  8. REMOVE CENTER PILLAR GARNISH LOWER RH (See  REPLACEMENT  ) 
  9. REMOVE CENTER PILLAR GARNISH RH (See  REPLACEMENT  ) 
  10. REMOVE FRONT SEAT OUTER BELT ASSY RH 
    NOTE:
    • Removal operation of the seat belt with pretensioner must be started in 90 seconds or more after the ignition switch is turned OFF and the battery negative terminal is disconnected.
    • Carefully read the notices for the "pretensioner" in the SRS airbag system and the front seat outer belt assembly.
    1. Remove the nut and the shoulder anchor.
    2. Disconnect the connector.
      1. Using a screwdriver, pull the locking button of the pretensioner connector to your side to release the lock.
    3. Remove the 2 bolts and the front seat outer belt assembly.
      Fig 1: Disconnecting Front Seat Outer Belt Assy RH Connector
      G03484053Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE FRONT SEAT INNER BELT ASSY RH 
    1. Disconnect the connector and clamp.
    2. Remove the bolt and the front seat inner belt assembly.
  12. INSTALL FRONT SEAT INNER BELT ASSY RH 
    1. Remove the front seat inner belt assembly with the bolt.

      Torque: 42 N.m (420 kgf.cm, 31 ft.lbf) 

  13. INSTALL FRONT SEAT OUTER BELT ASSY RH 
    1. Check the degree of tilt when beginning to lock the ELR.
      Fig 2: Checking Degree Of Tilt When Beginning To Lock ELR
      G03484054Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Check the belt will not lock within 15 degrees of tilt in all the direction but the belt will lock over 45 degrees of tilt when moving the installed retractor gently.
      NOTE: Do not disassemble the retractor.
    2. Install the retractor with the 2 bolts.

      Torque: 

      7.5 N.m (80 kgf.cm, 66 in.lbf) (Upper part of retractor) 

      42 N.m (420 kgf.cm, 31 ft.lbf) (Lower part of retractor) 

    3. Install the floor anchor with the bolt.

      Torque: 42 N.m (420 kgf.cm, 31 ft.lbf) 

    4. Install the shoulder anchor with the nut.

      Torque: 42 N.m (420 kgf.cm, 31 ft.lbf) 

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