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Installation (RX 300)

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2002 Lexus SC 430, 2002 Lexus RX 300, 2002 Lexus LX 470, 2002 Lexus LS 430, and 2002 Lexus IS 300. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install booster and NEW gasket.
  2. Install clevis to operating rod.
  3. Install and tighten booster installation nuts to specification. See TORQUE SPECIFICATIONS .
  4. Install clevis pin into clevis and brake pedal, and install clip to clevis pin.
  5. Install pedal return spring.
  6. Adjust length of booster push rod. See POWER BRAKE UNIT PUSH ROD  under ADJUSTMENTS.
  7. Install master cylinder. See MASTER CYLINDER .
  8. Connect vacuum hose to brake booster.
  9. Connect brake lines to bracket.
  10. Fill brake reservoir with brake fluid and bleed brake system. See BLEEDING BRAKE SYSTEM .
  11. Check and adjust brake pedal. See BRAKE PEDAL HEIGHT & FREE PLAY  under ADJUSTMENTS.
  12. perform operational check. See VACUUM BRAKE BOOSTER  under TESTING.