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Compressor And Magnetic Clutch: Disassembly

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  1. Remove pressure plate.
    1. Using SST and a socket wrench, remove the shaft bolt. SST 07112-76060
      Fig 1: Removing Shaft Bolt With SST
      G01091006Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 13.2 N.m (135 kgf.Cm, 9 ft.lbf)

    2. Install SST on the pressure palate. SST 07112-66040
      Fig 2: Installing SST On Pressure Plate
      G01091007Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST and socket wrench, remove the pressure plate.
      Fig 3: Removing The Pressure Plate With SST
      G01091008Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      SST 07112-66040, 07112-76060,

    4. Remove the shims from the pressure plate.
      Fig 4: Removing Shims From Pressure Plate
      G01091009Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Remove rotor.
    1. Using SST, remove the snap ring. SST 95994-10020
      Fig 5: Removing Snap Ring
      G01091010Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: The snap ring should be installed so that beveled side faces up.
      Fig 6: Displaying Snap Ring Installation
      G01091011Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a plastic hammer, tap the rotor off the shaft.
      Fig 7: Removing Rotor With Plastic Hammer
      G01091012Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      CAUTION: Be careful not to damage the pulley when tapping on the rotor.
  3. Remove stator.
    1. Disconnect the stator lead wire from the compressor housing.
      Fig 8: Disconnecting Stator Lead Wire From Compressor Housing.
      G01091013Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, remove the snap ring. SST 95994-10020
      Fig 9: Removing Snap Ring
      G01091014Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: The snap ring should be installed so that its beveled side faces up.
      Fig 10: Displaying Snap Ring Installation
      G01091015Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the stator.
      Fig 11: Removing Stator
      G01091016Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002