Cooler Condenser ASSY: Overhaul

HINT:

See COMPONENTS 

1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (See  REPLACEMENT   ) 

   SST 07110-58060 (07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080)

2. REMOVE COOLER REFRIGERANT DISCHARGE HOSE NO.1 
   1. Remove the bolt and disconnect the cooler refrigerant discharge hose No. 1 from the cooler condenser assy.
   2. Remove the O-ring from the cooler refrigerant discharge hose No. 1.
      NOTE: Seat the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
      Fig 1: Removing Cooler Refrigerant Discharge Hose No.1

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. DISCONNECT COOLER REFRIGERANT LIQUID PIPE A 
   1. Remove the bolt and disconnect the cooler refrigerant liquid pipe A from the cooler condenser assy.
   2. Remove the O-ring from the cooler refrigerant liquid pipe A.
      NOTE: Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
      Fig 2: Disconnecting Cooler Refrigerant Liquid Pipe A

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. REMOVE AIR CLEANER INLET ASSY (See  REPLACEMENT  ) 
5. REMOVE RADIATOR SUPPORT UPPER (See  REPLACEMENT  ) 
6. REMOVE COOLER CONDENSER ASSY 
   1. Remove the 2 nuts and cooler condenser assy.
      Fig 3: Removing Cooler Condenser Assy

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. REMOVE COOLER DRYER 
   1. Using hexagon wrench 10 mm (0.39 in.), remove the cap and filter from the modulator.
      Fig 4: Removing Cap & Filter

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Remove the 2 O-rings from the cap.
      Fig 5: Removing O-Rings From Cap

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Using a needle nose pliers, remove the cooler dryer.
      Fig 6: Removing Cooler Dryer

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. INSTALL COOLER DRYER 
   1. Using a needle nose pliers, install the cooler dryer.
   2. Install 2 new O-rings to the cap.
      Fig 7: Installing O-Rings To Cap

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Sufficiently apply compressor oil to the fit surfaces of the O-ring and the cap.

      Compressor oil: ND-OIL 8 or equivalent 

   4. Using hexagon wrench 10 mm (0.39 in.), install the cap to the condenser assy.

      Torque: 12 N.m (125 kgf.cm, 9 ft.lbf) 

      Fig 8: Installing Cap To Condenser Assy

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. INSTALL COOLER CONDENSER ASSY 
   1. Install the cooler condenser assy with the 2 nuts.

      Torque: 9.8 N.m (100 kgf.cm, 85 in.lbf) 

      Fig 9: Installing Cooler Condenser Assy

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. INSTALL RADIATOR SUPPORT UPPER (See  REPLACEMENT  ) 
11. INSTALL COOLER REFRIGERANT LIQUID PIPE A 
    1. Remove the attached vinyl tape from the tube and connecting part of the cooler condenser assy.
    2. Sufficiently apply compressor oil to the new O-ring and tube joint.

       Compressor oil: ND-OIL 8 or equivalent 

    3. Install a O-ring to the cooler refrigerant liquid pipe A.
    4. Connect the cooler refrigerant liquid pipe A to the cooler condenser assy with the bolt.

       Torque: 5.4 N.m (55 kgf.cm, 47 in.lbf) 

       Fig 10: Installing Cooler Refrigerant Liquid Pipe A

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. INSTALL COOLER REFRIGERANT DISCHARGE HOSE NO.1 
    1. Remove the attached vinyl tape from the tube and connecting part of the cooler condenser assy.
    2. Sufficiently apply compressor oil to the new O-ring and tube joint.

       Compressor oil: ND-OIL 8 or equivalent 

    3. Install a O-ring to the cooler refrigerant discharge hose No. 1.
    4. Connect the cooler refrigerant discharge hose No. 1 to the cooler condenser assy with the bolt.

       Torque: 5.4 N.m (55 kgf.cm, 47 in.lbf) 

       Fig 11: Installing Cooler Refrigerant Discharge Hose No. 1

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
13. CHARGE REFRIGERANT (See  REPLACEMENT   ) 

    SST 07110-58060 (07117-58060, 07117-58070, 07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080)

    Specified amount: 550 +/- 50 g (19.37 +/- 1.76 oz.) 

14. WARM UP ENGINE 
15. INSPECT LEAKAGE OF REFRIGERANT (See  REPLACEMENT   )