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Air Conditioner Control Assembly: Overhaul

WARNING: This page is about a different car, the 2004 Lexus ES 330, 2003 Lexus ES 300, and 2002 Lexus ES 300. However, it is still accessible from the selected car via links, so may be relevant.

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See COMPONENTS 

  1. REMOVE AIR CONDITIONER CONTROL ASSEMBLY (See  AIR CONDITIONER CONTROL ASSEMBLY   ) 
  2. REMOVE HEATER CONTROL HOUSING SUB-ASSY 
    1. Remove the 4 screws.
    2. Release the 4 fitting claws, disconnect the heater control housing sub-assy.
      Fig 1: Disconnecting Heater Control Housing Sub-Assy
      G00902809Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the connect, remove the heater control housing sub-assy.
      Fig 2: Removing Heater Control Housing Sub-Assy
      G00902810Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE AIR CONDITIONING CONTROL BULB 
    1. Remove the air conditioning control bulb.
      Fig 3: Removing Air Conditioning Control Bulb
      G00902811Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE HEATER CONTROL HOUSING 
    1. Release the 8 fitting claws, remove the heater control housing.
      Fig 4: Removing Heater Control Housing
      G00902812Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL AIR CONDITIONING CONTROL BULB 
    1. Install the air conditioning control bulb to the air conditioner panel sub-assy.
      Fig 5: Installing Air Conditioning Control Bulb
      G00902813Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bulb position: 

      Fig 6: Bulb Position & Part Number Chart
      G00902814Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002