Brake Actuator ASSY (W/O VSC): Replacement

WARNING: This page is about a different car, the 2004 Lexus ES 330. However, it is still accessible from the selected car via links, so may be relevant.

DRAIN BRAKE FLUID
NOTE: Wash off the brake fluid immediately if it comes into contact with a painted surface.
REMOVE BRAKE ACTUATOR WITH BRACKET
1. Using SST, disconnect the 6 brake lines from the actuator.
  SST 09023-00100
  
  Fig 1: Disconnecting Brake Lines From Actuator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Use tags or make a memo to identify the place to reconnect.
3. Disconnect the brake actuator connector.
4. Remove the 3 nuts and brake actuator with bracket.
  
  Fig 2: Removing Nuts And Brake Actuator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE BRAKE ACTUATOR ASSY
1. Remove the 2 nuts and brake actuator from the bracket.
2. Remove the 2 holders and 3 cushions from the brake actuator.
INSTALL BRAKE ACTUATOR ASSY
1. Install the 3 cushions and 2 holders to the brake actuator.
2. Install the brake actuator to the bracket with the 2 nuts.
  Torque: 5.4 N.m (55 kgf.cm, 48 in.lbf)
  
  Fig 3: Installing Brake Actuator To Bracket With Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE ACTUATOR WITH BRACKET
1. Install the brake actuator with the 3 nuts.
  Torque: 19 N.m (194 kgf.cm, 14 ft.lbf)
2. Connect the brake actuator connector.
3. Using SST, connect the each brake line to the correct position of brake actuator, as shown in Fig 4.
  SST 09023-00100
  
  Torque: 15 N.m (155 kgf.cm, 11 ft.lbf)
  
  Fig 4: Connecting Brake Line To Brake Actuator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
FILL RESERVOIR WITH BRAKE FLUID
BLEED MASTER CYLINDER (SEE BLEEDING BRAKE SYSTEM )
SST 09023-00100
BLEED BRAKE LINE (SEE BLEEDING BRAKE SYSTEM )
CHECK FLUID LEVEL IN RESERVOIR (SEE BLEEDING BRAKE SYSTEM )
CHECK BRAKE FLUID LEAKAGE
CHECK OPERATION OF BRAKE ACTUATOR (SEE BRAKE ACTUATOR ASSY (W/O VSC) )