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Home >> Toyota >> 2001 >> Sienna CE >> Repair and Diagnosis >> External Pages >> Different car >> Section 405 (Lighting System - Diagnosis) >> Headlamp (Lo Beam, Discharge) Does Not Lights Up >> Inspection Procedure

Inspection Procedure

WARNING: This page is about a different car, the 2004 Lexus ES 330. However, it is still accessible from the selected car via links, so may be relevant.
  1. PERFORM ACTIVE TEST BY HAND-HELD TESTER 
    1. Connect the hand-held tester to the DLC3.
    2. Turn the ignition switch ON and push the hand-held tester main SW ON.
    3. Select the item "HEAD LIGHT (HI)" in the ACTIVE TEST and operate the headlamp.

      OK: Headlamp relay ON in tester - Headlamp lights up. 

      OK: CHECK AND REPLACE DRIVER SIDE JUNCTION BLOCK ASSY 

      NG: Go to next step 

  2. INSPECT HEADLAMP RELAY 
    1. Inspect headlamp relay continuity.
      Fig 1: Inspecting Headlamp Relay Continuity
      G01466653Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard: 

      Fig 2: Headlamp Relay Continuity Chart
      G01466652Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      NG: REPLACE HEADLAMP RELAY 

      OK: Go to next step 

  3. CHECK HARNESS AND CONNECTOR (BETWEEN DRIVER SIDE J/B ASSY AND HEADLAMP RELAY AND HEADLIGHT LIGHT CONTROL COMPUTER ASSY) 
    1. Disconnect the connector between the multiplex network body computer and headlight light control computer assy.
    2. Check the continuity of vehicle side wire harness between terminal 2F-3 (HRLY) and headlamp relay and headlight light control computer assy.

      Standard: There is continuity. 

      NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

      OK: Go to next step 

  4. CHECK DISCHARGE HEADLAMP BULB 
    1. Replace the discharge headlamp bulb with a new one.
    2. Check that the lamp lights up.

      NG: REPLACE DISCHARGE HEADLAMP BULB 

      OK: Go to next step 

  5. CHECK HEADLIGHT LIGHT CONTROL COMPUTER ASSY 
    1. Replace the light control computer with a new one.
    2. Check that the headlamp lights up.

      NG: REPLACE HEADLIGHT LIGHT CONTROL COMPUTER ASSY 

      OK: Go to next step 

  6. READ VALUE OF HAND-HELD TESTER 
    1. Connect the hand-held tester to the DLC3.

      Turn the ignition switch ON and push the hand-held tester main SW ON.

    2. Select the item "HEAD LIGHT SW" in the DATA LIST and read its value displayed on the hand-held tester.

      OK: 

      • Light control SW HEAD --> ON 
      • Light control SW except HEAD --> OFF 

      NG: REPLACE HEADLAMP DIMMER SWITCH ASSY 

      OK: CHECK AND REPLACE DRIVER SIDE JUNCTION BLOCK ASSY