Section 276 (Charging System - Generators & Regulators - 2UZ-FE): Generator: Disassembly

WARNING: This page is about a different car, the 2002 Toyota Tundra. However, it is still accessible from the selected car via links, so may be relevant.

Remove Rear End Cover
1. Remove the nut and terminal insulator.
2. Remove the bolt 3 nuts, plate terminal and end cover.
  
  Fig 1: Removing Plate Terminal & End Terminal
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Remove Brush Holder
1. 100 A type: Remove the brush holder cover from the brush holder.
2. Remove the 2 screws and brush holder.
3. Remove the seal plate from the rectifier end frame.
  
  Fig 2: Removing Screws & Brush Holder
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Remove Voltage Regulator
Remove the 3 screws and voltage regulator.

Fig 3: Removing Voltage Regulator
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Remove Rectifier Holder
1. Remove the nut and cord clip.
  
  Fig 4: Removing Nut & Cord Clip
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 4 screws and rectifier holder.
3. Remove the 4 rubber insulators.
  
  Fig 5: Removing Screws & Rectifier Holder
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Remove Pulley
1. Hold SST (A) with a torque wrench, and tighten SST (B) clockwise to the specified torque.
  SST 09820-63011
  1. Torque:
  2. 39 N.m (400 kgf.cm, 29 ft.lbf)
2. Check that SST (A) is secured to the rotor shaft.
  
  Fig 6: Using SST (A) Torque Wrench Tighten SST (B)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Mount SST (C) in a vise.
4. Insert SST (B) into SST (C) and attach the pulley nut to SST (C).
  
  Fig 7: Inserting SST (B) Into SST (C)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. To loosen the pulley nut, turn SST (A) in the direction shown in the illustration.
  
  Fig 8: Loosening Pulley Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half of a turn.
6. Remove the generator from SST (C).
7. Turn SST (B), and remove SST (A and B).
8. Remove the pulley nut and pulley.
Remove Rectifier End Frame
1. Remove the 3 nuts.
  
  Fig 9: Displaying Rectifier End Frame For Removal
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, remove the rectifier end frame. SST 09286-46011
3. Remove the generator washer from the rectifier end frame.