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Removal & Installation (RAV4, Sequoia, Tacoma & Tundra)

  1. Remove master cylinder. See MASTER CYLINDER . On RAV4, remove charcoal canister. On all models, disconnect vacuum hose. On Tundra and Sequoia, remove scuff plate LH, cowl side trim LH, lower finish panel and No. 2 heater to register duct. On all models, remove brake pedal return spring, clip and clevis pin. On Sequoia, Tacoma and Tundra remove 4 nuts, clevis, brake booster and gasket. Remove 2 stopper rings, brake booster bracket and gasket from brake booster. Remove power brake unit.
  2. Install power brake unit. On RAV4 and Tundra, install NEW gasket to power brake unit. Install bracket and stopper rings. Install clevis to operating rod. On all models, attach clevis pin, clip and return spring. Adjust push rod length. See POWER BRAKE UNIT PUSH ROD  under ADJUSTMENTS.
  3. Install master cylinder with NEW gasket. Connect vacuum hose. Fill master cylinder. Bleed system and check for leaks. Adjust brake pedal, if necessary.
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