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Removal & Installation

WARNING: This page is about a different car, the 2003 Toyota RAV4 and 2002 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect fluid level warning switch connector. Remove fluid from master cylinder with syringe.
  2. Disconnect brake lines and 3-way line connector from master cylinder. If equipped with M/T, disconnect clutch reservoir hose. On all models, remove 2 bolts and master cylinder.
  3. Prior to installation, adjust length of brake booster push rod if necessary. See POWER BRAKE UNIT PUSH ROD  under ADJUSTMENTS. If booster push rod is adjusted, remove 1 gasket before installing master cylinder.
  4. Install master cylinder in reverse of removal procedure. Use NEW gasket. Fill and bleed system. Check for leaks and adjust pedal, if needed. Bleed clutch system, if equipped.