Removal (RAV4 - 4WD)
NOTE:
On RAV4 4WD models, transaxle and engine are removed from vehicle as an assembly.
- Remove engine and transaxle as an assembly.
- Remove transaxle case protector. Remove starter. Disconnect remaining wire harnesses from transaxle. Label vacuum hoses and remove transfer vacuum actuator assembly.
- Remove stiffener plates between engine and transaxle. Remove 9 transaxle-to-engine bolts and note bolt location. Separate transaxle from engine evenly until there is a gap of 2.4-3.1" (60-80 mm) between engine and transaxle case. Move transaxle in direction of intake manifold. While holding transfer output, gently pull out transaxle assembly. Place reference mark on clutch cover and flywheel for reassembly reference.
- Alternately loosen clutch cover bolts until spring tension is released. Remove clutch cover and clutch disc. Remove clutch release fork and clutch release bearing as an assembly from transaxle (if necessary). See Figure. Disassemble clutch release fork and clutch release bearing assembly (if necessary).