Inspection (RAV4 - 2WD)
- Check wear on facings of clutch disc by measuring depth of each rivet head. Minimum depth at any rivet is .012" (.30 mm). Using a dial indicator, check clutch disc runout. Replace clutch disc if clutch disc runout is greater than .031" (.80 mm).
- Using a dial indicator, check flywheel runout. Replace flywheel if runout is greater than .004" (.10 mm).
- Using a caliper, measure depth and wear on diaphragm spring on clutch cover. See Figure. Maximum depth is .020" (.50 mm) and maximum width is .236" (6.00 mm). Replace clutch cover if necessary.
- Ensure clutch release bearing rotates smoothly while applying force in axial direction. Replace clutch release bearing if necessary.
- After clutch cover installation, using a dial indicator, check diaphragm spring tip runout. If diaphragm spring tip runout is greater than .020" (.50 mm), adjust clutch cover spring tips using Tip Adjustment Tool (09333-00013).