LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2000 >> 4Runner Base, 4WD >> Repair and Diagnosis (Single Page) >> Heating, Ventilation & A/C (HVAC) >> General Servicing >> Air Conditioning Compressor Servicing >> ZEXEL 6-Cylinder >> Clutch Coil & Bearing >> Installation

Clutch Coil & Bearing: Installation

Ensure clutch coil lug fits into hole on compressor housing. Using Installer (VAG 1719/2) and a plastic hammer, press pulley on and install snap ring. Install shim(s) and clutch plate. Tighten compressor shaft bolt to 11 ft. lbs. (15 N.m). Using a feeler gauge, ensure air gap between pulley and clutch plate is 0.011-0.023" (0.30-0.60 mm). If air gap is incorrect, add or remove shim(s) as necessary.



  1. Install clutch coil and snap ring. Ensure clutch coil electrical lead is properly positioned on compressor housing. Position pulley on compressor. Using Puller (999-5598-1) and Adapter (999-5519-5 or 999-5600-5), press pulley onto compressor and install snap ring.
  2. Install shims in reverse order of removal and clutch plate. Hold clutch plate stationary and tighten compressor shaft nut to 11 ft. lbs. (15 N.m). Using a feeler gauge, ensure air gap between pulley and clutch plate is 0.012-0.020" (0.30-0.50 mm). If air gap is incorrect, add or remove shims as necessary.
scientia non olet · About LEMON Manuals