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Home >> Toyota >> 1998 >> Avalon XLS >> Repair and Diagnosis (Single Page) >> Transmission >> Automatic Trans >> Automatic Transmission Overhaul - A-540E, A-540H & A-541E >> Overhaul >> Overdrive Unit Disassembly & Reassembly >> Disassembly (Overdrive Direct Clutch)

Disassembly (Overdrive Direct Clutch)

  1. Remove overdrive direct clutch from case. See Figure. Remove bearing and race from clutch drum and case. Using a screwdriver, remove snap ring. Remove flanges, discs and plates. Note number and location of components. Compress piston return spring and remove snap ring. Remove piston return spring.
  2. Install drum in case. Apply compressed air to pressure apply hole. Remove OD direct clutch drum from case. See Figure. If piston does not completely come out, use needle-nose pliers to remove piston. Remove "O" rings from piston.