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Home >> Toyota >> 1998 >> Avalon XLS >> Repair and Diagnosis (Single Page) >> Transmission >> Automatic Trans >> Automatic Transmission Overhaul - A-540E, A-540H & A-541E >> Overhaul >> Lower Valve Body Valve Spring Specifications >> Reassembly (Valve Body Assembly A-541E)

Reassembly (Valve Body Assembly A-541E)

  1. Install check ball and vibrating stopper to upper valve body. See Fig 1. Install oil strainers and check ball to lower valve body (top). See Fig 2. Position No. 1 gasket against upper valve body. See Fig 4. Place separator plate and No. 2 gasket on No. 1 gasket.
  2. Hold gasket and plate assembly against upper valve body. Turn assembly over and install on lower valve body assembly. Align bolt holes and install bolts. See Fig 5.
  3. Install 3 check balls in lower valve body cover No. 2. See Figure. Place gaskets and separator plate on valve body. Secure in place with screws. Install oil strainer, check balls and vibrating stopper in lower valve body (bottom). See Fig 3. Install lower valve body cover No. 2. Align bolt holes and install bolts. See Fig 5.
  4. Install oil strainer and check valve in lower valve body. Install lower valve body cover No. 1 with gaskets and separator plate. Install bolts. Tighten all retaining bolts to specification. See TORQUE SPECIFICATIONS .
  5. Install pressure relief valve. Tighten 3 upper valve body bolts. Install OD brake accumulator assembly. Install lock plate. Install all solenoids.
Fig 1: Locating A-541E Upper Valve Body Check Balls
G95D19532Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 2: Locating A-541E Lower Valve Body (Top) Check Balls
G95I19446Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 3: Locating A-541E Lower Valve Body (Bottom) Check Balls
G95J19447Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 4: Identifying A-541E Valve Body Gaskets
G95J19439Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 5: Locating A-541E Valve Body Bolts
G95C29159Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002