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Home >> Toyota >> 1998 >> Avalon XLS >> Repair and Diagnosis (Single Page) >> Transmission >> Automatic Trans >> Automatic Transmission Overhaul - A-540E, A-540H & A-541E >> On-Vehicle Service >> Valve Body Assembly >> Installation

Valve Body Assembly: Installation

  1. Install NEW 2nd brake apply gasket. While holding cam down, slip cable end into slot. DO NOT tangle solenoid wire. Install valve body assembly. Hand tighten valve body assembly retaining bolts. See Fig 1 and Fig 2 . Tighten all retaining bolts to specification. See TORQUE SPECIFICATIONS . Connect solenoid wiring connector(s).
  2. Align manual valve with pin on manual shaft lever. Lower manual valve body into position. Install 5 bolts finger tight. See Fig 3. Install detent spring. Ensure manual valve lever is in contact with center of roller at tip of detent spring. Install 2 bolts finger tight. Tap oil tubes into position. DO NOT bend or damage tubes during installation. Install oil tube bracket.
  3. Install oil strainer. Install magnets in oil pan. Ensure magnets do not interfere with oil tubes. Install oil pan and new gasket. Install drain plug with NEW washer gasket. Fill transaxle with ATF.
Fig 1: Locating Valve Body Assembly Bolts (A-540E & A-540H)
G93D25737Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 2: Locating Valve Body Assembly Bolts (A-541E)
G95D19441Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 3: Locating Manual Valve Body Bolts
G93E25738Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002