(All Models)
- Clean all parts with solvent. Dry parts with compressed air. When disassembling upper or lower valve body, maintain parts in order for reassembly reference. Ensure each valve is kept with corresponding spring. For upper valve body exploded views, see Fig 1 and Fig 2. For lower valve body exploded views, See Fig 3-63.
- Ensure all valve body oil passages are clear. Inspect valves for scoring or roughness. Inspect valve springs for damage, squareness, rust and collapsed coils. Measure spring free length and outer diameter.
- Replace spring if not within specification. See appropriate VALVE BODY SPRING SPECIFICATIONS table. Ensure valve body springs correspond with appropriate valve. Ensure check balls, pins, retainers, strainers and vibrating stopper is installed in appropriate locations. See Fig 5 or Fig 6.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002 UPPER VALVE BODY SPRING SPECIFICATIONS (A-242L)
| Application |
Color |
Free Height: In. (mm) |
| Primary Regulator Valve |
Purple |
2.626 (66.70) |
| Lock-Up Relay Valve |
None |
.740 (18.80) |
| 2nd Coast Modulator Valve |
Red |
1.165 (29.60) |
| Down Shift Plug |
Red |
1.181 (30.00) |
| Throttle Valve |
Lt. Green |
1.150 (29.20) |
| Throttle Modulator Valve |
Green |
1.177 (29.90) |
| Accumulator Control Valve |
Yellow |
1.370 (34.80) |
UPPER VALVE BODY SPRING SPECIFICATIONS (A-241E & A-244E)
| Application |
Color |
Free Height: In. (mm) |
| Primary Regulator Valve |
None |
2.626 (66.70) |
| Lock-Up Relay Valve |
None |
.740 (18.80) |
| Low Coast Modulator Valve |
Yellow |
1.083 (27.50) |
| Down Shift Plug |
Red |
.957 (24.30) |
| Throttle Valve |
Lt. Green |
1.150 (29.20) |
| Throttle Modulator Valve |
Green |
1.177 (29.90) |
| Accumulator Control Valve |
Orange |
1.307 (33.20) |
UPPER VALVE BODY SPRING SPECIFICATIONS (A-245E & A-246E)
| Application |
Color |
Free Height: In. (mm) |
| Secondary Regulator Valve |
None |
1.449 (36.80) |
| Lock-Up Relay Valve |
None |
.740 (18.80) |
| 3-4 Shift Valve |
Red |
1.004 (25.50) |
| Down Shift Plug |
Yellow |
1.075 (27.30) |
| Throttle Valve |
Red |
.689 (17.50) |
LOWER VALVE BODY SPRING SPECIFICATIONS (A-242L)
| Application |
Color |
Free Height: In. (mm) |
| Secondary Regulator Valve |
Blue |
1.079 (27.4) |
| 1-2 Shift Valve |
Yellow |
1.071 (27.20) |
| Low Modulator Valve |
None |
1.150 (29.20) |
| 2-3 Shift Valve |
None |
1.091 (27.70) |
| Cooler By-Pass Valve |
Yellow |
.720 (18.30) |
| Pressure Relief Valve |
None |
.441 (11.20) |
| 3-4 Shift Valve |
None |
1.091 (27.70) |
| Lock-Up Signal Valve |
White |
1.630 (41.40) |
| Detent Regulator Valve |
Brown |
1.260 (32.00) |
| 3-4 Switch Valve |
None |
1.217 (30.90) |
LOWER VALVE BODY SPRING SPECIFICATIONS (A-241E & A-244E)
| Application |
Color |
Free Height: In. (mm) |
| Cooler By-Pass Regulator Valve |
Yellow |
.720 (18.30) |
| Pressure Relief Valve |
None |
.441 (11.20) |
| 2-3 Shift Valve |
Purple |
1.209 (30.70) |
| 2nd Coast Modulator Valve |
Red |
1.165 (29.6) |
| Lock-Up Signal Regulator Valve |
Orange |
1.181 (30.00) |
| Secondary Regulator Valve |
Blue |
1.079 (27.4) |
| 1-2 Shift Valve |
Purple |
1.213 (30.80) |
| 3-4 Shift Valve |
Purple |
1.213 (30.80) |
LOWER VALVE BODY SPRING SPECIFICATIONS (A-245E & A-246E)
| Application |
Color |
Free Height: In. (mm) |
| Cooler By-Pass Valve |
None |
.965 (24.50) |
| Pressure Relief Valve |
Red |
.709 (18.00) |
| 2-3 Shift Valve |
Red |
1.004 (25.50) |
| 2nd Coast Modulator Valve |
White |
1.268 (32.20) |
| Cut-Back Valve |
None |
.740 (18.80) |
| Primary Regulator Valve |
Red |
1.638 (41.60) |
| 1-2 Shift Valve |
Red |
1.004 (25.50) |
| Reverse Control Valve |
None |
1.008 (25.60) |
| Accumulator Control Valve |
Pink |
1.154 (29.30) |
| Low Coast Modulator Valve |
Blue |
1.122 (28.50) |