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Forward Clutch: Disassembly

WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 1994 Toyota MR2, 1993 Toyota MR2, 1993 Toyota Celica, 1992 Toyota MR2, and 1992 Toyota Corolla. However, it is still accessible from the selected car via links, so may be relevant.
  1. Prior to disassembly, check piston stroke of forward clutch. Using a dial indicator, measure piston stroke by applying and releasing 54-114 psi (4-8 kg/cm2 ) of compressed air. See Figure. Piston stroke should be .0559-.0713" (1.420-1.810 mm) for A-241H. If piston stroke is greater than maximum, inspect each component.
  2. Remove snap ring from clutch drum. See Figure. Remove flange, discs and plates. Place Compressor Block (09351-32070) on spring retainer.
  3. Using an arbor press, compress springs. On A-241H, remove return spring assembly. Apply compressed air to oil passage to remove piston. If piston does not come out, remove piston with needle-nose pliers. If necessary, remove oil seal rings.
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