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Disassembly & Inspection

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  1. Remove snap ring from 1st and reverse brake. Remove flange, discs and plates. Note location of components. See Fig 1.
  2. Using Compressor Block (09351-32070), evenly and gradually tighten tool bolt to compress springs. See Fig 2.
  3. Using snap ring pliers, remove snap ring. Remove piston return spring assembly. Apply compressed air into oil passage of case to remove piston. Hold air gun away from hole. Ensure piston does not tilt during removal. Remove "O" rings from piston. Inspect discs, plates and flanges. If any disc is defaced, replace all discs.
Fig 1: Exploded View Of 1st & Reverse Brake Piston (A-540E Shown; A-241H Similar)
G93A25759Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 2: Compressing Springs Of 1st & Reverse Brake Piston
G93D25760Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002