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Direct Clutch: Inspection

WARNING: This page does not describe the selected car, but rather 11 other vehicles, including the 1992 Geo Prizm, 1991 Toyota MR2, 1991 Toyota Corolla, 1991 Geo Prizm, and 1990 Toyota Corolla. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean all parts (except discs) with solvent. Dry parts using compressed air. Ensure check ball is free in piston. Apply low air pressure to small hole in piston to check for air leakage around piston valve. Inspect discs and plates for wear or burnt areas. If disc lining is peeled or discolored, replace discs as necessary. Replace all damaged components as necessary.
    NOTE: New discs must be soaked in ATF for at least 15 minutes prior to reassembly.
  2. Measure inside diameter of direct clutch bushing. Maximum inside diameter is 1.853" (47.07 mm). If inside diameter exceeds specification, replace direct clutch.
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