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Countershaft Assembly: Inspection

WARNING: This page does not describe the selected car, but rather 11 other vehicles, including the 1992 Geo Prizm, 1991 Toyota MR2, 1991 Toyota Corolla, 1991 Geo Prizm, and 1990 Toyota Corolla. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean all parts with solvent. Dry parts using compressed air. Inspect bearings, races, thrust bearing and race, drive pinion and gears for wear or damage. Replace components as necessary.
  2. Measure inside diameter of planetary sun gear bushing. Standard diameter should be 1.173-1.174" (29.80-29.83 mm). Maximum inside diameter is 1.176" (29.87 mm). If clearance exceeds specification, replace planetary sun gear.
  3. Measure planetary pinion gear thrust clearance. Standard clearance should be .008-.020" (.20-.50 mm). See Figure. If clearance exceeds specification, replace planetary gear assembly.
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