Engine Specifications
GENERAL SPECIFICATIONS
| Application |
Specification |
| 1.6L |
| Displacement |
97 Cu. In. (1.6L) |
| Bore |
3.19" (81 mm) |
| Stroke |
3.03" (77 mm) |
| Compression Ratio |
9.5:1 |
| Fuel System |
PFI |
| Horsepower @ RPM |
105 @ 5800 |
| Torque Ft. Lbs. @ RPM |
100 @ 4800 |
| 1.8L |
| Displacement |
108 Cu. In. (1.8L) |
| Bore |
3.19" (81 mm) |
| Stroke |
3.37" (85.5 mm) |
| Compression Ratio |
9.5:1 |
| Fuel System |
PFI |
| Horsepower @ RPM |
115 @ 5600 |
| Torque Ft. Lbs. @ RPM |
115 @ 2800 |
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS
| Application |
In. (mm) |
| Crankshaft |
| End Play |
| Standard |
.0008-.0087 (.020-.221) |
| Wear Limit |
.0118 (.300) |
| Maximum Runout |
.0002 (.005) |
| Main Bearings |
| Journal Diameter |
| Size Mark "0" |
1.8895-1.8898 (47.994-48.000) |
| Size Mark "1" |
1.8893-1.8895 (47.988-47.994) |
| Size Mark "2" |
1.8891-1.8893 (47.982-47.988) |
| Journal Out-Of-Round |
.0008 (.020) |
| Journal Taper |
.0002 (.005) |
| Oil Clearance |
.0006-.0013 (.015-.033) |
| Connecting Rod Bearings |
| Journal Diameter |
| 1.6L |
1.5742-1.5748 (39.985-39.999) |
| 1.8L |
1.8892-1.8898 (47.985-48.000) |
| Journal Out-Of-Round |
.0002 (.005) |
| Journal Taper |
.0002 (.005) |
| Oil Clearance |
| Standard |
.0008-.0020 (.020-.051) |
| Wear Limit |
.0031 (.078) |
CONNECTING RODS
| Application |
In. (mm) |
| Minimum Bolt Diameter |
| 1.6L |
.3386 (8.60) |
| 1.8L |
.2760 (7.00) |
| Maximum Bend |
.002 Per 3.94 (.050 Per 100.1) |
| Maximum Twist |
.002 Per 3.94 (.050 Per 100.1) |
| Side Play |
| Standard |
.006-.010 (.015-.250) |
| Wear Limit |
.0118 (.300) |
PISTONS, PINS & RINGS
| Application |
In. (mm) |
| Pistons |
| Oil Clearance |
| Standard |
.0033-.0041 (.085-.105) |
| Maximum |
.0051 (.13) |
| Diameter |
| Size Mark "1" |
3.1852-3.1856 (80.905-80.915) |
| Size Mark "2" |
3.1856-3.1860 (80.915-80.925) |
| Size Mark "3" |
3.1860-3.1864 (80.925-80.935) |
| Pins |
| Diameter |
Information Is Not Available |
| Rod Fit |
Information Is Not Available |
| Rings |
| No. 1 |
| End Gap |
| Standard |
.010-.018 (.25-.45) |
| Wear Limit |
.042 (1.07) |
| Side Clearance |
.0018-.0035 (.045-.090) |
| No. 2 |
| End Gap |
| Standard |
.014-.020 (.35-.50) |
| Wear Limit |
.0472 (1.20) |
| Side Clearance |
.0012-.0028 (.030-.071) |
| No. 3 (Oil) |
| End Gap |
| Standard |
.006-.018 (.15-.45) |
| Wear Limit |
.041 (1.05) |
CYLINDER BLOCK
| Application |
In. (mm) |
| Cylinder Bore |
| Standard Diameter |
| Size Mark "1" |
3.1890-3.1894 (81.001-81.010) |
| Size Mark "2" |
3.1894-3.1898 (81.010-81.020) |
| Size Mark "3" |
3.1898-3.1902 (81.020-81.030) |
| Cylinder Bore Limit |
3.2177 (81.73) |
| Maximum Taper & Out-Of-Round |
.004 (.101) |
| Maximum Deck Warpage |
.002 (.05) |
VALVES & VALVE SPRINGS
| Application |
Specification |
| Exhaust Valves |
| Face Angle |
45° |
| Minimum Margin |
.020" (.50 mm) |
| Overall Length (Min) |
3.4390 (87.35) |
| Stem Diameter |
.2348-.2354" (5.96-5.98 mm) |
| Intake Valves |
| Face Angle |
45° |
| Minimum Margin |
.020" (.50 mm) |
| Overall Length (Min) |
3.4232 (86.95) |
| Stem Diameter |
.2350-.2356" (5.969-5.985 mm) |
| Valve Springs |
| Free Length |
1.518" (38.57 mm) |
| Out-Of-Square |
.079" (2.0 mm) |
| Pressure: Lbs. @ In. (kg @ mm) |
| Valve Closed |
37.3 @ 1.25 (16.9 @ 31.7) |
| Valve Open |
Information Is Not Available |
CYLINDER HEAD
| Application |
Specification |
| Maximum Warpage |
| Cylinder Head Surface |
.002" (.05 mm) |
| Manifold Surfaces |
.004" (.10 mm) |
| Intake & Exhaust |
| Cylinder Head Valve Guide Bore (Max) |
.4341" (11.026 mm) |
| Valve Seats |
| Seat Angle |
45° |
| Seat Contact Width |
.039-.055" (1.0-1.4 mm) |
| Valve Guide I.D. |
.2366-.2374" (6.010-6.029 mm) |
| Valve Guide Protrusion |
.500-.516" (12.70-13.11 mm) |
| Valve Stem-To-Guide Oil Clearance |
| Intake |
| Standard |
.0010-.0024" (.025-.061 mm) |
| Wear Limit |
.003" (.08 mm) |
| Exhaust |
| Standard |
.0012-.0026" (.030-.066 mm) |
| Wear Limit |
.004" (.10 mm) |
CAMSHAFT
| Application |
In. (mm) |
| Gear Backlash (Max.) |
.0188 (.30) |
| Exhaust Camshaft |
| End Play |
| Standard |
.0014-.0035 (.035-.090) |
| Wear Limit |
.004 (.10) |
| Journal Diameter |
| No. 1 |
.9822-.9829 (24.949-24.965) |
| Others |
.9035-.9041 (22.949-22.965) |
| Journal Oil Clearance |
| Standard |
.0014-.0028 (.035-.072) |
| Wear Limit |
.004 (.10) |
| Lobe Height |
| Standard |
1.6520-1.6560 (41.960-41.060) |
| Minimum |
1.6358 (41.55) |
| Intake Camshaft |
| End Play |
| Standard |
.0012-.0033 (.030-.084) |
| Wear Limit |
.004 (.10) |
| Journal Diameter |
| All |
.9035-.9041 (22.949-22.965) |
| Journal Oil Clearance |
| Standard |
.0014-.0028 (.035-.072) |
| Wear Limit |
.004 (.10) |
| Lobe Height |
| Standard |
1.6450-1.6539 (41.910-42.010) |
| Minimum |
1.6338 (41.50) |
VALVE LIFTERS
| Application |
In. (mm) |
| Bore Diameter |
1.2205-1.2215 (31.000-31.025) |
| Lifter Diameter |
1.2191-1.2195 (30.966-30.976) |
| Oil Clearance |
| Standard |
.0009-.0023 (.024-.059) |
| Maximum |
.003 (.07) |