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Fuel Tank Sending Unit Test

  1. Connect a series of three 1.5-volt dry cell batteries. Connect positive lead of batteries to terminal No. 4 and negative lead to terminal No. 1. See Fig 1. Connect positive lead from voltmeter to terminal No. 2 and negative lead to terminal No. 1.
    Fig 1: Testing Fuel Tank Sending Unit
    G91D01548Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Check that voltage changes between terminals No. 1 and 2 as sending unit float is moved from full to empty position. See FUEL TANK SENDING UNIT OUTPUT VOLTAGES  table for correct readings. If readings are not as specified, replace sending unit.
FUEL TANK SENDING UNIT OUTPUT VOLTAGES

Fuel Level (1) Voltage
Full 4.6
1/2 Tank 2.5
Empty .3
(1) Voltage specification is approximate.