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Fuel Gauge & Warning Light

  1. Unplug connector at fuel tank sending unit. Connect a 12-volt, 3.4-watt test light between lead wire and ground. Turn ignition on. Test light should flash and gauge needle should vibrate.
  2. Turn ignition off. Connect ohmmeter to sending unit terminals. Move sender arm and ensure resistance varies within specifications. See FUEL SENDING UNIT RESISTANCE  table. Gauge pointer should move when sender is connected and float arm is moved.
    FUEL SENDING UNIT RESISTANCE

    Float Position Ohms
    Full 1-5
    Half 28-37
    Empty 102-118
  3. To check low fuel warning light sensor, remove fuel sender from tank. Connect battery voltage to sensor terminal. Connect a 12-volt 3.4-watt test light between body of sending unit and ground. With sensor dry, light should come on within 40 seconds. With sensor in gasoline or water, light should not come on.
  4. Check gauge resistance by measuring across terminals with ohmmeter. See Fig 3. Ignition must be off and connector unplugged. See FUEL & TEMPERATURE GAUGE RESISTANCE  table.
FUEL & TEMPERATURE GAUGE RESISTANCE

Terminal Conn. Fuel (Ohms) Temp. (Ohms)
1-2 (1) 55 N/A
IG-FU (2) 83 N/A
FU-E (2) 156 N/A
IG-E 239 (2) 57
1-2 N/A (1) 217
IG-TU N/A (2) 135
TU-E N/A (2) 138
(1) For models without tachometer.
(2) For tachometer equipped models.
Fig 1: Coolant Temperature Gauge Terminal Identification (W/Tach)
G103972Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 2: Coolant Temperature Gauge Terminal Identification (W/O Tach)
G90B09478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 3: Fuel Gauge Terminal Identification
G103134Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002