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Master Cylinder: Installation

  1. ALWAYS check and adjust clearance between power assist servo push rod and master cylinder piston if either unit is replaced or overhauled. See Fig 1. Place Depth Gauge (09737-00010) on master cylinder with sealing gasket installed. Loosen lock knob and lower pin of gauge until it lightly touches piston of master cylinder. Lock gauge pin in place.
  2. Turn depth gauge over and set on power assist servo. Adjustment is correct if push rod just barely touches pin head of depth gauge.
    NOTE: Clearance between push rod of power assist servo and pin head of depth gauge must be zero.
  3. If not, adjust male portion of push rod with open end wrench while holding female portion of rod with pliers.
  4. This adjustment will give standard operating clearance of .004-.020" (.1-.5 mm) with idle vacuum applied to servo. To install, reverse removal procedures and bleed brake system.
Fig 1: Measuring Clearance Between Master Cyl & Power Assist Servo
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