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Fuel Gauge & Warning Light

  1. Unplug connector at fuel tank sending unit. Connect a 3.4 watt test lamp between Yellow/Red wire and ground. Turn ignition on. Bulb should start flashing and needle should vibrate.
  2. Connect ohmmeter to sending unit terminal and ground. Move sender arm and check that resistance varies smoothly. Pointer of gauge should move when sender is connected to it and float arm is moved.
    FUEL SENDING UNIT RESISTANCE

    Model Float Position (Ohms)
    Land Cruiser Full 15-19
    Half 35-45
    Empty 111-127
    All Other Models Full 1-5
    Half 28-37
    Empty (1) 102-118
    (1) Pickup models are 92-108 ohms.
  3. With gauge connector in place and ignition on, check for voltage at gauge terminals. At one terminal, 2-7 volts should be present. Check gauge resistance by measuring across terminals. Be sure ignition is off and connector unplugged.
  4. To check low fuel warning light sensor, remove fuel sender from tank. Connect battery voltage to sensor terminal. Connect a 3.4 watt test lamp between body of sending unit and ground. With sensor dry, light should come on within 40 seconds. With sensor in gasoline or water, light should not come on.
FUEL & TEMPERATURE GAUGE RESISTANCE

Model Term. Conn. Fuel (Ohms) Temp. (Ohms)
2 Term. Gauge
  Corolla, Tercel & Starlet ..... 55 55
Pickup & Land Cruiser ..... 25 25
3 Term. Gauge
  Celica & Supra IG-U 102 65
UE 101 21
IG-E 203 46
Corolla IG-FU 102 .....
FU-GE 101 .....
IG-GE 203 .....
IG-TU ..... 90
TU-GE ..... 58
IG-GE ..... 248
Corona IG-S 60 125
S-E 160 160
Cressida IG-U 60 90
U-E 160 110
IG-E 220 205
Tercel IG-U 87 91
U-E 242 90
IG-E 348 182