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Home >> Tesla >> 2024 >> Model S Plaid >> Repair and Diagnosis (Single Page) >> Accessories & Equipment >> Seats -- Model S >> Front Seat Covers, Pads, and Trims >> Foam - Back Rest - Driver Seat - Remove And Replace >> Remove

Foam - Back Rest - Driver Seat - Remove And Replace: Remove

  1. Remove the driver seat from the vehicle. See Seat Assembly - 1st Row - LH (Remove And Replace) .
  2. With assistance, place the driver seat on a protected surface so that the underside of the seat can be accessed.
  3. Release the seat back elastic straps (x2) from the seat frame.
    G15083069Courtesy of TESLA, INC.
  4. Release the soft trim retainers (x2) from the seat frame.
    G15083070Courtesy of TESLA, INC.
  5. Disconnect the FSC vent heat pad electrical connector from the driver seat controller.
    G15083071Courtesy of TESLA, INC.
  6. Disconnect the FSB vent heat pad electrical connector from the driver seat controller.
    G15083072Courtesy of TESLA, INC.
  7. Release the clip and bracket that attach the FSC and FSB vent heat pad harnesses to the seat assembly, and then remove the harnesses from the assembly.
    NOTE: One harness is for the seat cushion and the other is for the seat back. The upper bracket aids in routing while the lower clip secures them.
    G15083073Courtesy of TESLA, INC.
  8. Release the clip that attaches the driver seat harness to the seat frame bracket.
    G15083074Courtesy of TESLA, INC.
  9. Slide the OCS harness connector upward to release it from the SBR bracket, and then disconnect the electrical connector.
    G15083075Courtesy of TESLA, INC.
    G15083076Courtesy of TESLA, INC.
  10. Slide the SBR bracket upward to release it from the seat frame.
    G15083077Courtesy of TESLA, INC.
  11. Release the tabs (x2) to open the SBR bracket containing OCS harness, and then route the harness between the cushion and frame.
    NOTE: Routing the harness will avoid it getting snagged when the seat foam is removed from the seat frame.
    G15083078Courtesy of TESLA, INC.
    G15083079Courtesy of TESLA, INC.
    G15083080Courtesy of TESLA, INC.
  12. Release the soft trim retainer from the inboard side of the seat frame.
    G15083081Courtesy of TESLA, INC.
    G15083082Courtesy of TESLA, INC.
  13. Release the soft trim retainer from the outboard side of the seat frame.
    G15083083Courtesy of TESLA, INC.
    G15083084Courtesy of TESLA, INC.
  14. Release the soft trim retainer from front end of the seat frame.
    G15083085Courtesy of TESLA, INC.
  15. Position the seat assembly upright.
  16. Remove the driver seat, seat cushion from the seat frame.
  17. Remove the driver seat headrest. See Trim - Headrest - Driver (Remove And Replace) .
  18. Remove the driver seat back shell. See Shell - Seat Back - Driver (Remove And Replace) .
  19. Disconnect the fan controller electrical connector from the seat harness.
    G15083086Courtesy of TESLA, INC.
  20. Disconnect the driver seat microphone electrical connector, and then release clip that attaches the harness to the driver seat back rest foam.
    G15083087Courtesy of TESLA, INC.
    G15083088Courtesy of TESLA, INC.
  21. Release the female side of the microphone connector and harness clips (x2) from the seat back suspension.
    G15083089Courtesy of TESLA, INC.
  22. Release the trim strap, and then release the trim retainers (x6) that attach the seat back trim retainers to the seat back frame.
    G15083090Courtesy of TESLA, INC.
  23. Carefully release the driver seat cover from the driver seat, and then set the cover aside for access.
    G15083091Courtesy of TESLA, INC.
    G15083092Courtesy of TESLA, INC.
    G15083093Courtesy of TESLA, INC.
  24. Release the clip that attaches the driver seat side airbag harness to the driver seat, seat frame.
    G15083094Courtesy of TESLA, INC.
  25. Push down on the tab to release the driver seat side air bag electrical connector, and then disconnect the connector.
    G15083095Courtesy of TESLA, INC.
    G15083096Courtesy of TESLA, INC.
  26. Remove the bolt that attaches the bottom of the lumbar support to the seat assembly.

    5 N.m (3.7 ft-lbs) 

    NOTE: The bolt is located below the lumbar ECU. Removing this bolt allows ease of access for the following step.

    Tip: Use of the following tool(s) is recommended:

    • 10 mm socket
    G15083097Courtesy of TESLA, INC.
  27. Carefully pull the seat cover and foam assembly away from the frame, and then remove and discard the nuts (x2) that attach the driver seat side air bag to the seat back frame assembly.

    5.4 N.m (4.0 ft-lbs) 

    Tip: Use of the following tool(s) is recommended:

    • 11 mm socket
    G15083098Courtesy of TESLA, INC.
    G15083099Courtesy of TESLA, INC.
  28. Carefully separate the air bag chute away from the seat back frame.
    CAUTION: Do not remove the airbag from the airbag chute.
    G15083100Courtesy of TESLA, INC.
  29. With assistance, remove the driver seat back trim assembly from the seat frame.
    G15083101Courtesy of TESLA, INC.
    G15083102Courtesy of TESLA, INC.
  30. Slide the airbag chute with the airbag still inside through the seatback foam, and then carefully remove the airbag from the airbag chute.
    CAUTION: Make sure that the driver side airbag mounting studs do not catch in the holes of the airbag chute.
    CAUTION: Handle the airbag with extreme care when removing it from the airbag chute. The airbag is configured/folded in a specific manner and will need to be replaced if it is dropped, altered or manipulated in any way.
  31. Release the Velcro strips (x4) that attach the driver seat back rest trim to the seat back rest foam, and then remove the trim from the assembly.
    G15083103Courtesy of TESLA, INC.
    G15083104Courtesy of TESLA, INC.
    G15083105Courtesy of TESLA, INC.
  32. Remove the driver seat microphone assembly from the driver seat back rest foam.
    NOTE: Feed the harness through the access hole on the driver seat back rest foam.
    G15083106Courtesy of TESLA, INC.
    G15083107Courtesy of TESLA, INC.
    G15083108Courtesy of TESLA, INC.