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Home >> Tesla >> 2024 >> Model S Base >> Repair and Diagnosis (Single Page) >> Body & Frame >> Exterior Body Panels >> Exterior Fittings -- Model S >> Wheel Arch Liners >> Noise Absorber - Motor Bay - Front Bulkhead - Remove And Replace >> Install

Noise Absorber - Motor Bay - Front Bulkhead - Remove And Replace: Install

  1. Cut slits into front outer noise absorber near RH side of vehicle
    NOTE: Cut only within highlighted areas, This will allow the absorber to slip over the harness and coolant hoses during removal
    G15080799Courtesy of TESLA, INC.
    G15080800Courtesy of TESLA, INC.
  2. Remove fasteners securing front outer noise absorber to bulkhead on RH side of vehicle
    NOTE: 1x push nut, 2x barrel clips
    G15080801Courtesy of TESLA, INC.
    G15080802Courtesy of TESLA, INC.
  3. Cut slits into front outer noise absorber near LH side of vehicle
    NOTE: Cut only within highlighted areas, This will allow the absorber to slip over the harness and AC lines during removal
    G15080803Courtesy of TESLA, INC.
    G15080804Courtesy of TESLA, INC.
    G15080805Courtesy of TESLA, INC.
  4. Remove fastener securing lower portion of front outer noise absorber to bulkhead
    NOTE: 1x push nut
    G15080806Courtesy of TESLA, INC.
    G15080807Courtesy of TESLA, INC.
  5. Remove fastener securing front outer noise absorber to bulkhead on LH side of vehicle
    NOTE: 1x push nut
    G15080808Courtesy of TESLA, INC.
    G15080809Courtesy of TESLA, INC.
  6. Remove front outer noise absorber from vehicle
    NOTE: 4x studs
    G15080810Courtesy of TESLA, INC.
    G15080811Courtesy of TESLA, INC.
  7. Cut slit into new front outer noise absorber
    NOTE: Cut only within highlighted areas, This will allow the absorber to slip over both ends of the harness, AC line, and coolant hoses during installation
    G15080812Courtesy of TESLA, INC.
    G15080813Courtesy of TESLA, INC.
    G15080814Courtesy of TESLA, INC.
    G15080815Courtesy of TESLA, INC.
  8. Position front outer noise absorber into vehicle
    NOTE: 4x studs, Tuck absorber behind harness guide
    G15080816Courtesy of TESLA, INC.
    G15080817Courtesy of TESLA, INC.
    G15080818Courtesy of TESLA, INC.
  9. Install fastener securing front outer noise absorber to bulkhead on LH side of vehicle
    NOTE: 1x push nut
    G15080819Courtesy of TESLA, INC.
    G15080820Courtesy of TESLA, INC.
  10. Install fastener securing lower portion of front outer noise absorber to bulkhead
    NOTE: 1x push nut
    G15080821Courtesy of TESLA, INC.
    G15080822Courtesy of TESLA, INC.
  11. Install fasteners securing front outer noise absorber to bulkhead on RH side of vehicle
    NOTE: 1x push nut, 2x barrel clips
    G15080823Courtesy of TESLA, INC.
    G15080824Courtesy of TESLA, INC.
  12. Install upper steering column bracket to IP carrier
    NOTE: 4x nuts, 13 mm, 15 N.m, Guide lower steering shaft down through bulkhead
    G15080825Courtesy of TESLA, INC.
    G15080826Courtesy of TESLA, INC.
  13. Secure steering column harness
    NOTE: 1x connector, 1x clip
    G15080827Courtesy of TESLA, INC.
    G15080828Courtesy of TESLA, INC.
  14. Raise vehicle fully and lower lift onto locks
    NOTE: Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
    G15080829Courtesy of TESLA, INC.
    G15080830Courtesy of TESLA, INC.
  15. Slide lower electric steering column onto steering gear and install bolt
    NOTE: 1x bolt, 13 mm, 30 N.m
    G15080831Courtesy of TESLA, INC.
    G15080832Courtesy of TESLA, INC.
  16. Position front skid plate for installation and thread in all bolts
    NOTE: 4x bolts, 15 mm, 70 N.m, 2x bolts, 15 mm, 60 N.m, 2x bolts, 15 mm, 30 N.m, 2x bolts, 10 mm, 10 N.m, Torque at later step
    G15080833Courtesy of TESLA, INC.
    G15080834Courtesy of TESLA, INC.
    G15080835Courtesy of TESLA, INC.
  17. Torque bolts securing front skid plate to body casting
    NOTE: 2x bolts, 15 mm, 60 N.m
    G15080836Courtesy of TESLA, INC.
  18. Torque bolts securing front skid plate to body sill
    NOTE: 2x bolts, 15 mm, 30 N.m
    G15080837Courtesy of TESLA, INC.
    G15080838Courtesy of TESLA, INC.
    G15080839Courtesy of TESLA, INC.
  19. Torque bolts securing front skid plate to front subframe
    NOTE: 4x bolts, 15 mm, 70 N.m, 2x bolts, 10 mm, 10 N.m
    G15080840Courtesy of TESLA, INC.
  20. Secure clips securing wheel house liner to front skid plate
    NOTE: 4x clips
    G15080841Courtesy of TESLA, INC.
    G15080842Courtesy of TESLA, INC.
  21. Apply Loctite 222 onto front aero shield bolts and install fasteners securing front aero shield to vehicle
    NOTE: 9x bolts, 10 mm, 6 N.m
    G15080843Courtesy of TESLA, INC.
    G15080844Courtesy of TESLA, INC.
  22. Install clips securing front aero shield
    NOTE: 5x push clips
    G15080845Courtesy of TESLA, INC.
    G15080846Courtesy of TESLA, INC.
    G15080847Courtesy of TESLA, INC.
  23. Lower vehicle partially and set lift onto locks
    NOTE: Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
    G15080848Courtesy of TESLA, INC.
    G15080849Courtesy of TESLA, INC.
  24. Install brake booster assembly to vehicle
    NOTE: Maneuver flexible brake lines out of the way for clearance
    G15080850Courtesy of TESLA, INC.
    G15080851Courtesy of TESLA, INC.
  25. Install fasteners securing brake booster assembly to bulkhead
    NOTE: 2x nuts, 13 mm, 16.5 N.m, Install new nyloc nuts
    G15080852Courtesy of TESLA, INC.
  26. Install flexible brake lines to master cylinder
    NOTE: 2x nuts, 12 mm, 16 N.m, Clean lines with brake cleaner before mating as needed
    G15080853Courtesy of TESLA, INC.
  27. Connect brake fluid level sensor
    NOTE: 1x connector
    G15080854Courtesy of TESLA, INC.
  28. Remove shop rags from underneath brake lines
    NOTE: Clean up any residual fluid lost
    G15080855Courtesy of TESLA, INC.
  29. Connect DTS position sensor to brake booster
    NOTE: 1x connector, Secure red locking tab
    G15080856Courtesy of TESLA, INC.
  30. Connect brake booster ECU connector
    NOTE: 1x connector, Align connector and rotate lever to fully seat, Secure red locking tab
    G15080857Courtesy of TESLA, INC.
    G15080858Courtesy of TESLA, INC.
  31. Position battery controller into vehicle
    G15080859Courtesy of TESLA, INC.
  32. Secure harness clip onto battery controller
    NOTE: 1x clip
    G15080860Courtesy of TESLA, INC.
  33. Secure side J1 connection onto battery controller
    NOTE: 1x locking connector, Engage red locking tab
    G15080861Courtesy of TESLA, INC.
    G15080862Courtesy of TESLA, INC.
    G15080863Courtesy of TESLA, INC.
  34. Secure middle J2 connection onto battery controller
    NOTE: 1x locking connector, Engage red locking tab
    G15080864Courtesy of TESLA, INC.
    G15080865Courtesy of TESLA, INC.
    G15080866Courtesy of TESLA, INC.
  35. Secure side J3 connection onto battery controller
    NOTE: 1x locking connector, Verify yellow locking tab is fully opened, Seat connector and mechanism will begin to engage
    G15080867Courtesy of TESLA, INC.
    G15080868Courtesy of TESLA, INC.
    G15080869Courtesy of TESLA, INC.
  36. Secure middle J5 connection onto battery controller
    NOTE: 1x locking connector, Verify lever is fully opened, Seat connector and lever will being to engage
    G15080870Courtesy of TESLA, INC.
    G15080871Courtesy of TESLA, INC.
    G15080872Courtesy of TESLA, INC.
  37. Secure top J4 connection onto battery controller
    NOTE: 1x locking connector, Verify yellow locking tab is fully opened, Seat connector and mechanism will begin to engage
    G15080873Courtesy of TESLA, INC.
    G15080874Courtesy of TESLA, INC.
    G15080875Courtesy of TESLA, INC.
  38. Secure harness clip onto battery controller
    NOTE: 1x clip
    G15080876Courtesy of TESLA, INC.
  39. Secure battery controller ground cable
    NOTE: 1x bolt, 10 mm or E10 5-lobe, 9 N.m
    G15080877Courtesy of TESLA, INC.
    G15080878Courtesy of TESLA, INC.
    G15080879Courtesy of TESLA, INC.
  40. Position battery controller forward and install fasteners
    NOTE: 1x bolt, 10 mm, 10 N.m, 1x nut 10 mm, 10 N.m
    G15080880Courtesy of TESLA, INC.
    G15080881Courtesy of TESLA, INC.
    G15080882Courtesy of TESLA, INC.
  41. Install HEPA housing assembly
    NOTE: 2x nuts, 10 mm, 7 N.m, Maneuver assembly down and under cross member, Rotate V-brace crossmember bracket back to install position
    G15080883Courtesy of TESLA, INC.
    G15080884Courtesy of TESLA, INC.
    G15080885Courtesy of TESLA, INC.
  42. Secure V-brace crossmember
    NOTE: 2x nuts, 10 mm, 18 N.m
    G15080886Courtesy of TESLA, INC.
  43. Secure battery coolant pump to bracket
    NOTE: 1x clip, Slide pump on to bracket and secure lower coolant hose to bracket
    G15080887Courtesy of TESLA, INC.
  44. Install HEPA filter
    NOTE: 3x datums, 2x clips, Align 3 datums into bottom of housing, Confirm air flow direction, Ensure clips lock and secure filter into housing
    G15080888Courtesy of TESLA, INC.
    G15080889Courtesy of TESLA, INC.
    G15080890Courtesy of TESLA, INC.
    G15080891Courtesy of TESLA, INC.
  45. Install HEPA filter assembly cover
    NOTE: 2x tabs, 2x datums, 2x slots, Maneuver cover down and under V-brace cross member, Fully engage seal and locking tabs
    G15080892Courtesy of TESLA, INC.
    G15080893Courtesy of TESLA, INC.
    G15080894Courtesy of TESLA, INC.
    G15080895Courtesy of TESLA, INC.
  46. Connect air quality sensor harness
    NOTE: 1x connector
    G15080896Courtesy of TESLA, INC.
  47. Install wiper module
    NOTE: 3x bolts, 10 mm, 8 N.m, 1x connector, Secure electrical connector first, Rotate module rearward and under windshield, Observe LH wiper arm pivot during install to avoid damage to windshield
    G15080897Courtesy of TESLA, INC.
    G15080898Courtesy of TESLA, INC.
    G15080899Courtesy of TESLA, INC.
    G15080900Courtesy of TESLA, INC.
  48. Install fasteners securing LH V-brace and secure
    NOTE: 3x bolts, 10 mm, 18 N.m, 1x nut, 10 mm, 9 N.m
    G15080901Courtesy of TESLA, INC.
  49. Install fasteners securing RH V-brace and secure
    NOTE: 3x bolts, 10 mm, 18 N.m, 1x nut, 10 mm, 9 N.m
    G15080902Courtesy of TESLA, INC.
  50. Install wiper cowl screen panel
    NOTE: 4x push clips, 2x end tabs
    G15080903Courtesy of TESLA, INC.
    G15080904Courtesy of TESLA, INC.
    G15080905Courtesy of TESLA, INC.
    G00631451Courtesy of TESLA, INC.
  51. Install fasteners securing LV battery to multi-system beam
    NOTE: 3x bolts, 10 mm, 9 N.m, 2x datums, Shift into position and install fasteners
    G15080906Courtesy of TESLA, INC.
    G15080907Courtesy of TESLA, INC.
    G15080908Courtesy of TESLA, INC.
    G15080909Courtesy of TESLA, INC.
  52. Install lower instrument panel assembly
    NOTE: 8x screws, T20, 3 N.m, 8x tabs, Guide over upper steering column, Engage all tabs before starting screws
    G15080910Courtesy of TESLA, INC.
    G15080911Courtesy of TESLA, INC.
    G15080912Courtesy of TESLA, INC.
    G15080913Courtesy of TESLA, INC.
  53. Install SCCM to steering column
    NOTE: 1x bolt, 5 mm Allen, 9 N.m, Carefully slide module on to steering column without rotating
    G15080914Courtesy of TESLA, INC.
    G15080915Courtesy of TESLA, INC.
  54. Connect steering column control module assembly connector
    NOTE: 1x connector, Install new orange retaining clip to connector then install SCCM connector, Perform push-pull-push to make sure connector is seated properly
    G15080916Courtesy of TESLA, INC.
    G15080917Courtesy of TESLA, INC.
    G15080918Courtesy of TESLA, INC.
  55. Install lower shroud to steering column
    NOTE: 2x screws, T20, 1.5 N.m, 1x clip, 1x datum, Slide lower shroud forward to engage datum
    G15080919Courtesy of TESLA, INC.
    G15080920Courtesy of TESLA, INC.
    G15080921Courtesy of TESLA, INC.
  56. Align the clips and datums then press downward to install upper shroud onto lower shroud
    NOTE: 6x clips, 4x datums
    G15080922Courtesy of TESLA, INC.
    G15080923Courtesy of TESLA, INC.
  57. Install steering wheel
    NOTE: Note that the steering wheel is splined to the column and can only be installed in the correct position
    G15080924Courtesy of TESLA, INC.
    G15080925Courtesy of TESLA, INC.
    G15080926Courtesy of TESLA, INC.
    G15080927Courtesy of TESLA, INC.
  58. Install bolt securing steering wheel to steering column
    NOTE: 1x patch bolt, 10 mm allen, 80 N.m, Install new patch bolt
    G00631452Courtesy of TESLA, INC.
  59. Secure steering wheel connector
    NOTE: 1x connector
    G15080928Courtesy of TESLA, INC.
  60. Connect driver air bag assembly connector
    NOTE: 1x connector, 2x tabs
    G15080929Courtesy of TESLA, INC.
    G15080930Courtesy of TESLA, INC.
  61. Install driver air bag assembly to yoke steering wheel
    NOTE: 2x datums, 2x spring clip, Position driver air bag onto yoke steering wheel, Align datums onto the clips, Press down on one side of the air bag until clip is fully seated, then repeat on other side, You should hear an audible click, Perform pull test on each side of driver air bag assembly, Confirm the gap and space between driver air bag assembly to yoke steering wheel is symmetrical
    G15080931Courtesy of TESLA, INC.
    G15080932Courtesy of TESLA, INC.
    G00631453Courtesy of TESLA, INC.
    G15080933Courtesy of TESLA, INC.
  62. Secure USB outlet
    NOTE: 2x screws, T20, 3 N.m, 1x clip, Ensure USB socket flush in glove box
    G15080934Courtesy of TESLA, INC.
    G15080935Courtesy of TESLA, INC.
  63. Secure glove box connectors
    NOTE: 3x connectors
    G15080936Courtesy of TESLA, INC.
  64. Install glove box
    NOTE: 5x screws, T20, 3 N.m, Install screws at top of box, close lid then install bottom screws. Use manual release to open box if needed
    G15080937Courtesy of TESLA, INC.
    G00631454Courtesy of TESLA, INC.
  65. Install RH knee air bag assembly into vehicle
    NOTE: 2x connectors, 6x tabs, 1x clip, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector
    G15080938Courtesy of TESLA, INC.
    G15080939Courtesy of TESLA, INC.
    G15080940Courtesy of TESLA, INC.
  66. Install fasteners securing RH knee air bag assembly to vehicle
    NOTE: 2x patch bolts, E10, 8 N.m, Install new fasteners
    G00631455Courtesy of TESLA, INC.
  67. Install RH footwell cover
    NOTE: 3x magnets, 1x connectors
    G15080941Courtesy of TESLA, INC.
  68. Install IP RH mid Panel
    NOTE: 14x tabs, 2 datums
    G15080942Courtesy of TESLA, INC.
    G15080943Courtesy of TESLA, INC.
    G15080944Courtesy of TESLA, INC.
  69. Install IP LH mid panel
    NOTE: 6x tabs
    G15080945Courtesy of TESLA, INC.
    G15080946Courtesy of TESLA, INC.
    G15080947Courtesy of TESLA, INC.
  70. Install IP closeout panel
    NOTE: 4x tabs
    G15080948Courtesy of TESLA, INC.
    G15080949Courtesy of TESLA, INC.
    G15080950Courtesy of TESLA, INC.
  71. Install IP Decor
    NOTE: 21x clips, 6x datums, 4x connectors, Connect ambient bright harness, Secure each IP decor connector clip to IP carrier, Secure IP decor to lower instrument panel
    G00631456Courtesy of TESLA, INC.
    G15080951Courtesy of TESLA, INC.
    G15080952Courtesy of TESLA, INC.
    G15080953Courtesy of TESLA, INC.
    G15080954Courtesy of TESLA, INC.
  72. Install the touchscreen. See Touchscreen (Remove and Replace) .
  73. Secure RH HEPA assembly lower dash bolt
    NOTE: 1x bolt, 10 mm, 7 N.m
    G15080955Courtesy of TESLA, INC.
  74. Install RH footrest panel
    NOTE: 2x bolts, 10 mm, 5 N.m, 1x nut, 10 mm, 5 N.m
    G15080956Courtesy of TESLA, INC.
    G15080957Courtesy of TESLA, INC.
  75. Secure harness to RH footrest panel
    NOTE: 1x clip
    G15080958Courtesy of TESLA, INC.
  76. Fold RH main carpet back into place
    G15080959Courtesy of TESLA, INC.
  77. Install RH mid A-pillar trim
    NOTE: 1x clip, 2x tabs, Verify weather seal is seated properly
    G15080960Courtesy of TESLA, INC.
    G15080961Courtesy of TESLA, INC.
  78. Install RH lower A-pillar trim
    NOTE: 7x clips, Verify weather seal is seated properly
    G15080962Courtesy of TESLA, INC.
    G15080963Courtesy of TESLA, INC.
    G15080964Courtesy of TESLA, INC.
  79. Install RH IP end cap
    NOTE: 4x clips
    G15080965Courtesy of TESLA, INC.
    G15080966Courtesy of TESLA, INC.
  80. Install RH console side carpet
    NOTE: 11x clips
    G15080967Courtesy of TESLA, INC.
    G15080968Courtesy of TESLA, INC.
  81. Install RH footwell cover
    NOTE: 3x magnets, 1x connectors
    G15080969Courtesy of TESLA, INC.
  82. Install RH front floor mat
    G15080970Courtesy of TESLA, INC.
  83. Install LH IP end cap
    NOTE: 4x clips
    G15080971Courtesy of TESLA, INC.
    G15080972Courtesy of TESLA, INC.
  84. Install LH mid A-pillar trim
    NOTE: 1x clip, 2x tabs, Verify weather seal is seated properly
    G15080973Courtesy of TESLA, INC.
    G15080974Courtesy of TESLA, INC.
  85. Secure LH HEPA assembly lower dash bolt
    NOTE: 1x bolt, 10 mm, 7 N.m
    G15080975Courtesy of TESLA, INC.
  86. Install LH console side carpet
    NOTE: 11x clips
    G15080976Courtesy of TESLA, INC.
    G15080977Courtesy of TESLA, INC.
  87. Align brake pedal to iBooster rod and install clevis pin to brake pedal assembly
    NOTE: 1x pin
    G15080978Courtesy of TESLA, INC.
  88. Install cotter pin into clevis pin clip on brake pedal assembly
    NOTE: 1x clip, Install to original position, replace clip if damaged
    G15080979Courtesy of TESLA, INC.
  89. Install driver floor jumper air duct
    NOTE: 1x tab
    G15080980Courtesy of TESLA, INC.
  90. Install the LH knee air bag assembly into vehicle
    NOTE: 1x clip, 3x connectors, 6x tabs, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connectors
    G15080981Courtesy of TESLA, INC.
    G15080982Courtesy of TESLA, INC.
  91. Install fasteners securing LH knee air bag assembly to vehicle
    NOTE: 2x patch bolts, E10, 8 N.m, Install new fasteners
    G15080983Courtesy of TESLA, INC.
  92. Install LH footwell cover
    NOTE: 1x connector, 2x magnets
    G15080984Courtesy of TESLA, INC.
  93. Install LH front floor mat
    G15080985Courtesy of TESLA, INC.
  94. Connect First Responder Loop and LV battery connector
    NOTE: 2x connectors Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
    G15080986Courtesy of TESLA, INC.
    G00631457Courtesy of TESLA, INC.
    G15080987Courtesy of TESLA, INC.
    G15080988Courtesy of TESLA, INC.
  95. Move RH front seat to original position
    G15080989Courtesy of TESLA, INC.
  96. Raise RH front window
    G15080990Courtesy of TESLA, INC.
  97. Close RH front door
    G15080991Courtesy of TESLA, INC.
  98. Move LH front seat to original position
    G15080992Courtesy of TESLA, INC.
  99. Using center display, remove wipers from "Service Mode"
    G15080993Courtesy of TESLA, INC.
  100. Install RH wiper arm assembly and secure nut
    NOTE: 1x nut, 15 mm, 26 N.m, Line up wiper to reference mark on windshield
    G15080994Courtesy of TESLA, INC.
    G15080995Courtesy of TESLA, INC.
  101. Install RH wiper arm nut cover
    G15080996Courtesy of TESLA, INC.
  102. Secure RH wiper arm washer nozzle
    NOTE: 1x hose, Hose is routed below the arm
    G15080997Courtesy of TESLA, INC.
    G15080998Courtesy of TESLA, INC.
  103. Install LH wiper arm assembly and secure nut
    NOTE: 1x nut, 15 mm, 26 N.m, Line up wiper to reference mark on windshield
    G00631458Courtesy of TESLA, INC.
    G15080999Courtesy of TESLA, INC.
  104. Install LH wiper arm nut cover
    G15081000Courtesy of TESLA, INC.
  105. Secure LH wiper arm washer nozzle
    NOTE: 1x hose, Hose is routed below the arm
    G15081001Courtesy of TESLA, INC.
    G15081002Courtesy of TESLA, INC.
  106. Install RH shock tower cover
    NOTE: 3x push clip, 1x fir tree clip
    G00631459Courtesy of TESLA, INC.
  107. Install LH shock tower cover
    NOTE: 3x push clip, 1x fir tree clip
    G15081003Courtesy of TESLA, INC.
  108. Secure washer hose nozzle by LH shock tower cover
    NOTE: 1x hose, 3x clips
    G15081004Courtesy of TESLA, INC.
    G15081005Courtesy of TESLA, INC.
  109. Clean area around brake fluid reservoir and remove brake reservoir cap
    G15081006Courtesy of TESLA, INC.
  110. Check brake fluid level and top off reservoir if necessary
    NOTE: If level is above Max line, remove extra fluid
    G15081007Courtesy of TESLA, INC.
  111. Fill brake bleeder reservoir to full level
    G15081008Courtesy of TESLA, INC.
  112. Install pressure bleeder adapter onto reservoir
    NOTE: Attach the brake reservoir hose to the brake adapter at this time
    G00631460Courtesy of TESLA, INC.
    G15081009Courtesy of TESLA, INC.
  113. Set pressure to 30 psi
    NOTE: Connect power supply to bleeder and turn on the power to set pressure to 30 psi
    G15081010Courtesy of TESLA, INC.
  114. Re-establish vehicle connection to Toolbox 3
    NOTE: Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)
    G15081011Courtesy of TESLA, INC.
    G15081012Courtesy of TESLA, INC.
  115. Select "Actions" tab and search for '"bleed"
    G15081013Courtesy of TESLA, INC.
  116. Remove bleeding valve covers and install the fluid catching bottle to LH front outer brake caliper bleeding valve before starting the ESP
    NOTE: 2x covers
    G00631461Courtesy of TESLA, INC.
    G15081014Courtesy of TESLA, INC.
  117. Open the LH front outer brake caliper bleeding valve then Click the play button next to "PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEED" and select "Run" to start the ESP and then close the bleeding valve once the pump stops running
    NOTE: 1x bleeding valve, 11 mm, 18.5 N.m
    G15081015Courtesy of TESLA, INC.
    G15081016Courtesy of TESLA, INC.
    G15081017Courtesy of TESLA, INC.
    G15081018Courtesy of TESLA, INC.
  118. Open the LH front inner brake caliper bleeding valve then Click the play button next to "PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEED" and select "Run" to start the ESP and then close the bleeding valve once the pump stops running
    NOTE: 1x bleeding valves, 11 mm, 18.5 N.m
    G15081019Courtesy of TESLA, INC.
    G15081020Courtesy of TESLA, INC.
    G15081021Courtesy of TESLA, INC.
    G00631462Courtesy of TESLA, INC.
  119. Repeat the above steps until clear fluid and no air bubbles come out of the LH front brake caliper bleeding valve
    NOTE: 1x bleeding valve, 11 mm, 18.5 N.m, Finish bleeding on the outer valve
    G15081022Courtesy of TESLA, INC.
    G15081023Courtesy of TESLA, INC.
  120. Remove the fluid catching bottle, Torque LH front brake caliper bleeding valves and install covers
    NOTE: 2x bleeding valves, 11 mm, 18.5 N.m, 2x covers
    G15081024Courtesy of TESLA, INC.
    G15081025Courtesy of TESLA, INC.
  121. Remove bleeding valve covers and install the fluid catching bottle to RH front outer brake caliper bleeding valve before starting the ESP
    NOTE: 2x covers
    G15081026Courtesy of TESLA, INC.
    G15081027Courtesy of TESLA, INC.
  122. Open the RH front outer brake caliper bleeding valve then Click the play button next to "PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEED" and select "Run" to start the ESP and then close the bleeding valve once the pump stops running
    NOTE: 1x bleeding valve, 11 mm, 18.5 N.m
    G15081028Courtesy of TESLA, INC.
    G15081029Courtesy of TESLA, INC.
    G15081030Courtesy of TESLA, INC.
    G15081031Courtesy of TESLA, INC.
  123. Open the RH front inner brake caliper bleeding valve then Click the play button next to "PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEED" and select "Run" to start the ESP and then close the bleeding valve once the pump stops running
    NOTE: 1x bleeding valves, 11 mm, 18.5 N.m
    G15081032Courtesy of TESLA, INC.
    G15081033Courtesy of TESLA, INC.
    G15081034Courtesy of TESLA, INC.
    G15081035Courtesy of TESLA, INC.
  124. Repeat the above steps until clear fluid and no air bubbles come out of the RH front brake caliper bleeding valve
    NOTE: 1x bleeding valve, 11 mm, 18.5 N.m, Finish bleeding on the outer valve
    G15081036Courtesy of TESLA, INC.
    G15081037Courtesy of TESLA, INC.
  125. Remove the fluid catching bottle, Torque RH front brake caliper bleeding valves and install covers
    NOTE: 2x bleeding valves, 11 mm, 18.5 N.m, 2x covers
    G15081038Courtesy of TESLA, INC.
    G00631463Courtesy of TESLA, INC.
  126. Remove bleeding valve cover and install the fluid catching bottle to RH rear brake caliper bleeding valve before starting the ESP
    NOTE: 1x cover
    G15081039Courtesy of TESLA, INC.
    G15081040Courtesy of TESLA, INC.
  127. Open the RH rear brake caliper bleeding valve then Click the play button next to "PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEED" and select "Run" to start the ESP and then close the bleeding valve once the pump stops running
    NOTE: 1x bleeding valve, 10 mm, 10 N.m
    G15081041Courtesy of TESLA, INC.
    G15081042Courtesy of TESLA, INC.
    G15081043Courtesy of TESLA, INC.
    G15081044Courtesy of TESLA, INC.
  128. Repeat the above step until clear fluid and no air bubbles come out of the RH rear brake caliper bleeding valve
    NOTE: 1x bleeding valve, 10 mm, 10 N.m
    G15081045Courtesy of TESLA, INC.
    G15081046Courtesy of TESLA, INC.
  129. Remove the fluid catching bottle, Torque RH rear brake caliper bleeding valve and install cover
    NOTE: 1x bleeding valve, 10 mm, 10 N.m, 1x cover
    G15081047Courtesy of TESLA, INC.
    G15081048Courtesy of TESLA, INC.
  130. Remove bleeding valve cover and install the fluid catching bottle to LH rear brake caliper bleeding valve before starting the ESP
    NOTE: 1x cover
    G15081049Courtesy of TESLA, INC.
    G15081050Courtesy of TESLA, INC.
  131. Open the LH rear brake caliper bleeding valve then Click the play button next to "PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEED" and select "Run" to start the ESP and then close the bleeding valve once the pump stops running
    NOTE: 1x bleeding valve, 10 mm, 10 N.m
    G15081051Courtesy of TESLA, INC.
    G15081052Courtesy of TESLA, INC.
    G00631464Courtesy of TESLA, INC.
    G15081053Courtesy of TESLA, INC.
  132. Repeat the above step until clear fluid and no air bubbles come out of the LH rear brake caliper bleeding valve
    NOTE: 1x bleeding valve, 10 mm, 10 N.m
    G15081054Courtesy of TESLA, INC.
    G15081055Courtesy of TESLA, INC.
  133. Remove the fluid catching bottle, Torque LH rear brake caliper bleeding valve and install cover
    NOTE: 1x bleeding valve, 10 mm, 10 N.m, 1x cover
    G15081056Courtesy of TESLA, INC.
    G15081057Courtesy of TESLA, INC.
  134. Turn off and remove pressure brake bleeder kit from vehicle
    G00631465Courtesy of TESLA, INC.
    G00631466Courtesy of TESLA, INC.
  135. Install brake reservoir cap
    G15081058Courtesy of TESLA, INC.
  136. Pump brake pedal a few times to ensure pedal feels normal
    G00631467Courtesy of TESLA, INC.
  137. Using Toolbox 3:
    1. Select the Actions tab and search for "Stiffness".
    2. Select the ODIN routine TEST_BRAKE_X_STIFFNESS-TEST-SERVICE, and then click the link of the routine.
    3. If brake pads or rotors have been replaced, select UNBURNISHED under "Action_Type". In all other cases, select BURNISHED.
    4. Click RUN, and allow the routine to complete.
    NOTE: Do not press the brake pedal during the test.
  138. Disconnect Toolbox 3 from vehicle and remove laptop and ethernet diag kit
    NOTE: If RJ45 ethernet diagnostic connector present media converter box not required. Disconnect directly from laptop using an RJ45 Ethernet cable
    G00631473Courtesy of TESLA, INC.
    G00631474Courtesy of TESLA, INC.
    G00631475Courtesy of TESLA, INC.
    G00631476Courtesy of TESLA, INC.
  139. Install RH underhood apron
    NOTE: 10x clips
    G00631477Courtesy of TESLA, INC.
    G00631478Courtesy of TESLA, INC.
  140. Install LH underhood apron
    NOTE: 10x clips
    G00631479Courtesy of TESLA, INC.
    G00631480Courtesy of TESLA, INC.
  141. Install rear underhood apron
    NOTE: 8x clips
    G00631481Courtesy of TESLA, INC.
    G00631482Courtesy of TESLA, INC.
  142. Close hood
    NOTE: Press firmly in green highlighted areas (see image), Damage may result from pressure elsewhere on hood
    G00631483Courtesy of TESLA, INC.
  143. Raise vehicle partially and lower onto locks
    NOTE: Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
    G15081059Courtesy of TESLA, INC.
    G15081060Courtesy of TESLA, INC.
  144. Install LH front wheel
    NOTE: 5x nuts, 21 mm, 175 N.m, Start lug nuts by hand before using power tool
    G00631484Courtesy of TESLA, INC.
    G00631485Courtesy of TESLA, INC.
  145. Install RH front wheel
    NOTE: 5x nuts, 21 mm, 175 N.m, Start lug nuts by hand before using power tool
    G00631486Courtesy of TESLA, INC.
    G00631487Courtesy of TESLA, INC.
  146. Install RH rear wheel
    NOTE: 5x nuts, 21 mm, 175 N.m, Start lug nuts by hand before using power tool
    G00631488Courtesy of TESLA, INC.
    G00631489Courtesy of TESLA, INC.
  147. Install LH rear wheel
    NOTE: 5x nuts, 21 mm, 175 N.m, Start lug nuts by hand before using power tool
    G00631490Courtesy of TESLA, INC.
    G00631491Courtesy of TESLA, INC.
  148. Lower vehicle until tires are touching the ground
    NOTE: Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
    G00631492Courtesy of TESLA, INC.
    G00631493Courtesy of TESLA, INC.
    G00631494Courtesy of TESLA, INC.
  149. Torque LH front wheel
    NOTE: 5x nuts, 21 mm, 175 N.m
    G00631495Courtesy of TESLA, INC.
    G00631496Courtesy of TESLA, INC.
  150. Install LH front wheel cap
    NOTE: Align valve stem with cap
    G00631497Courtesy of TESLA, INC.
    G00631498Courtesy of TESLA, INC.
  151. Torque RH front wheel
    NOTE: 5x nuts, 21 mm, 175 N.m
    G00631499Courtesy of TESLA, INC.
    G00631500Courtesy of TESLA, INC.
  152. Install RH front wheel cap
    NOTE: Align valve stem with cap
    G00631501Courtesy of TESLA, INC.
    G00631502Courtesy of TESLA, INC.
  153. Torque RH rear wheel
    NOTE: 5x nuts, 21 mm, 175 N.m
    G00631503Courtesy of TESLA, INC.
    G00631504Courtesy of TESLA, INC.
  154. Install RH rear wheel cap
    NOTE: Align valve stem with cap
    G00631505Courtesy of TESLA, INC.
    G00631506Courtesy of TESLA, INC.
  155. Torque LH rear wheel
    NOTE: 5x nuts, 21 mm, 175 N.m
    G00631507Courtesy of TESLA, INC.
    G00631508Courtesy of TESLA, INC.
  156. Install LH rear wheel cap
    NOTE: Align valve stem with cap
    G00631509Courtesy of TESLA, INC.
    G00631510Courtesy of TESLA, INC.
  157. Remove vehicle from lift
    NOTE: Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"
    G00631511Courtesy of TESLA, INC.
    G00631512Courtesy of TESLA, INC.
  158. Raise LH front window
  159. Close LH front door
  160. Perform a road test and ensure proper brake pedal feel and performance
    NOTE: Add correction code (00040100) to account for time
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