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Home >> Tesla >> 2024 >> Model 3 Performance >> Repair and Diagnosis (Single Page) >> Drivelines & Axles >> Differentials & Drive Axles >> Rear Drive Unit -- Model 3 >> Rear Drive Inverter >> Rear Drive Inverter - Assembly, Drive Inverter, 3DU, 810A, SIC, Rear - Remove And Replace >> Install

Rear Drive Inverter - Assembly, Drive Inverter, 3DU, 810A, SIC, Rear - Remove And Replace: Install

  1. Prepare new drive inverter.
    NOTE: Prepare new drive inverter, Save packaging to MRB old drive inverter, Remove any red protective covers, Refer to https://toolbox.teslamotors.com/articles/6865600 for instruction of installing 2PO inverter to the 3DU vehicle.
    G16604840Courtesy of TESLA, INC.
    G16604841Courtesy of TESLA, INC.
    G16604842Courtesy of TESLA, INC.
  2. Secure ESD strap to new inverter housing.
    G16604843Courtesy of TESLA, INC.
    G16604844Courtesy of TESLA, INC.
  3. Clean mating surfaces of the phase lugs.
    NOTE: Clean with IPA, Allow 1 min to dry, Do not leave any debris on the mating surfaces.
    G16604845Courtesy of TESLA, INC.
    G16604846Courtesy of TESLA, INC.
    G16604847Courtesy of TESLA, INC.
    G16604848Courtesy of TESLA, INC.
    G16604849Courtesy of TESLA, INC.
  4. Inspect the gap pad of the new inverter.
    NOTE: Verify the gap pad is fully attached and covering the discharge resistor array, No resistors should be visible, Gap pad should be clean of debris and evenly adhered. Replace gap pad if it does not match the criteria.
    G16604850Courtesy of TESLA, INC.
    G16604851Courtesy of TESLA, INC.
    G16604852Courtesy of TESLA, INC.
  5. Position the inverter with gasket to rear drive unit.
    NOTE: 1x gasket, 2x guide pins, Maneuver rear inverter into position, Take caution when maneuvering between subframe do not damage the circuit board, Make sure the 3 phase cables and guides align during installation.
    G16604853Courtesy of TESLA, INC.
    G16604854Courtesy of TESLA, INC.
    G16604855Courtesy of TESLA, INC.
  6. Thread in and flush fasteners securing rear inverter to the rear gearbox assembly.
    NOTE: 12x bolts, EP10, 12.5 N.m, Fasteners can be re-used, Thread in fasteners until flush, Follow the run down sequence, Do not over torque the fasteners.
    Fig 1: Identifying Rear Inverter To Rear Gearbox Assembly Bolts With Run Down Tightening Sequence
    G16604856Courtesy of TESLA, INC.
    G16604857Courtesy of TESLA, INC.
    G16604858Courtesy of TESLA, INC.
  7. Torque bolts securing rear inverter to gearbox assembly.
    NOTE: 12x bolts, EP10, 12.5 N.m, Follow the torque sequence.
    Fig 2: Identifying Rear Inverter To Gearbox Assembly Bolts With Tightening Sequence
    G16604859Courtesy of TESLA, INC.
    G16604860Courtesy of TESLA, INC.
    G16604861Courtesy of TESLA, INC.
  8. Install fasteners securing inverter to the 3 phase lugs.
    NOTE: 3x bolts, 10 mm, 11.5 N.m, Fasteners can be re-used, Do not drop fasteners, Use a magnet as needed, If re-using fastener torque to 11.5 N.m. If installing new fasteners torque to 12.5 N.m, Reverse 180 degrees, then torque to 5 N.m + 40 degrees.
    G16604862Courtesy of TESLA, INC.
  9. Install phase out cover onto RDU.
    NOTE: If phase out cover or O-rings are damaged then replace with a new unit, Lightly lubricate cover as needed, Fully seat cover.
    G16604863Courtesy of TESLA, INC.
    G16604864Courtesy of TESLA, INC.
  10. Install bolts securing the RDU phase out cover.
    NOTE: 2x bolts, EP10, 14 N.m.
    G16604865Courtesy of TESLA, INC.
  11. Remove ESD wrist strap from inverter.
    G16604866Courtesy of TESLA, INC.
  12. Take old inverter and prepare for MRB, Label properly for return or disposal.
    NOTE: Use ESD wrist strap, Label inverter for MRB and return to packaging, Secure any protective red caps, Return or dispose of packaging through proper channels, Label the part as MRB.
    G16604867Courtesy of TESLA, INC.
    G16604868Courtesy of TESLA, INC.
    G16604869Courtesy of TESLA, INC.
    G16604870Courtesy of TESLA, INC.
    G16604871Courtesy of TESLA, INC.
  13. Install adapter into RDU logic connector.
    G16604872Courtesy of TESLA, INC.
  14. Install adapter into rear drive inverter.
    G16604873Courtesy of TESLA, INC.
  15. Install the leak test adapter into the rear drive inverter.
    G16604874Courtesy of TESLA, INC.
  16. Close both valves on the regulator test tool.
    NOTE: By turning valve knobs to a vertical position, The valves are fully closed.
    G16604875Courtesy of TESLA, INC.
  17. Connect regulator to air supply.
    NOTE: Verify regulator valves are both in the closed position if not already done so.
    G16604876Courtesy of TESLA, INC.
  18. Turn right side regulator valve to the open position.
    NOTE: By turning the valve knob to a horizontal position, The valve is fully open.
    G16604877Courtesy of TESLA, INC.
  19. Set regulator to 1.000 psi.
    G16604878Courtesy of TESLA, INC.
  20. Open the left side regulator valve to inject air into Rear Drive Inverter.
    NOTE: Close right side regulator valve when the pressure reaches 1.000 psi and stabilizes, Fill time is 60 seconds.
    G16604879Courtesy of TESLA, INC.
    G16604880Courtesy of TESLA, INC.
  21. Wait 60 seconds to test pressure.
    G16604881Courtesy of TESLA, INC.
  22. Record value of starting pressure.
    G16604882Courtesy of TESLA, INC.
  23. Wait 45 seconds for pressure to settle.
    G16604883Courtesy of TESLA, INC.
  24. Record value of end pressure.
    NOTE: Subtract the ending pressure from the starting pressure: If the difference is greater than 0.200 psi, check the hose, adapter, plug fittings, and check the regulator pressure, then retest. If the difference is still greater than 0.200 psi, escalate a Toolbox session. If the difference is 0.200 psi or less, continue the procedure.
    G16604884Courtesy of TESLA, INC.
  25. Disconnect air supply from regulator tool.
    G16604885Courtesy of TESLA, INC.
  26. Disconnect leak test adapter from regulator test tool.
    G16604886Courtesy of TESLA, INC.
  27. Disconnect regulator test tool from Rear Drive Inverter.
    G16604887Courtesy of TESLA, INC.
  28. Disconnect regulator test tool from RDU logic connector.
    G16604888Courtesy of TESLA, INC.
  29. Install the 3 phase access label.
    G16604889Courtesy of TESLA, INC.
  30. Connect RDU logic connector.
    NOTE: 1x connector, Engage locking handle.
    G16604890Courtesy of TESLA, INC.
  31. Secure RDU logic connection clip.
    NOTE: 1x clip.
    G16604891Courtesy of TESLA, INC.
  32. Position LH mount assembly in between rear drive unit and subframe.
    NOTE: Maneuver between drive unit and subframe.
    G16604892Courtesy of TESLA, INC.
    G16604893Courtesy of TESLA, INC.
    G16604894Courtesy of TESLA, INC.
  33. Install and torque bolts securing the LH mount assembly.
    NOTE: 3x bolts, E14, 35 N.m and 55 degrees, Follow torque sequence per image.
    G16604895Courtesy of TESLA, INC.
    G16604896Courtesy of TESLA, INC.
  34. Install LH bolt securing rear drive unit to subframe.
    NOTE: 1x bolt, 18 mm, 80 N.m.
    G16604897Courtesy of TESLA, INC.
    G16604898Courtesy of TESLA, INC.
    G16604899Courtesy of TESLA, INC.
  35. Remove center support from RDU.
    G16604900Courtesy of TESLA, INC.
    G16604901Courtesy of TESLA, INC.
  36. Secure inverter to cooler hose to inverter.
    NOTE: 1x spring clip, Perform push-pull-push test to make sure hose is fully engaged.
    G16604902Courtesy of TESLA, INC.
  37. Secure inverter to cooler hose clip.
    NOTE: 1x clip
    G16604903Courtesy of TESLA, INC.
  38. Secure RDU ground strap clip onto subframe.
    NOTE: 1x clip.
    G16604904Courtesy of TESLA, INC.
  39. Tilt subframe fixture backwards to original position.
    NOTE: Tilt subframe fixture back to original position.
    G16604905Courtesy of TESLA, INC.
    G16604906Courtesy of TESLA, INC.
  40. Raise the partially lowered subframe.
    NOTE: Use caution to not damage components while raising subframe.
    G16604907Courtesy of TESLA, INC.
    G16604908Courtesy of TESLA, INC.
  41. Install RH rear bolt securing rear subframe to body hand tight.
    NOTE: 1x bolt, 21 mm, 165 N.m, Install new bolt, Torque at later step.
    G16604909Courtesy of TESLA, INC.
  42. Install LH rear bolt securing rear subframe to body hand tight.
    NOTE: 1x bolt, 21 mm, 165 N.m, Install new bolt, Torque at later step.
    G16604910Courtesy of TESLA, INC.
  43. Install LH front bolt and shear plate to rear subframe hand tight.
    NOTE: 1x bolt, 21 mm, 130 N.m, Install new bolt, Torque at later step.
    G16604911Courtesy of TESLA, INC.
  44. Install bolts securing LH shear plate to HV battery hand tight.
    NOTE: 2x bolts, 13 mm, 35 N.m.
    G16604912Courtesy of TESLA, INC.
  45. Install RH front bolt and shear plate to rear subframe hand tight.
    NOTE: 1x bolt, 21 mm, 130 N.m, Install new bolt, Torque at later step.
    G16604913Courtesy of TESLA, INC.
  46. Install bolts securing RH shear plate to HV battery hand tight.
    NOTE: 2x bolts, 13 mm, 35 N.m.
    G16604914Courtesy of TESLA, INC.
  47. Position subframe to marked location.
    NOTE: Use previous markings to align subframe to body, Return to original position as close as possible.
    G16604915Courtesy of TESLA, INC.
    G16604916Courtesy of TESLA, INC.
    G16604917Courtesy of TESLA, INC.
    G16604918Courtesy of TESLA, INC.
  48. Torque bolt securing RH rear of subframe to body.
    NOTE: 1x rear bolt, 21 mm, 165 N.m, Mark bolt after torque.
    G16604919Courtesy of TESLA, INC.
  49. Torque bolt securing LH rear of subframe to body.
    NOTE: 1x rear bolt, 21 mm, 165 N.m, Mark bolt after torque.
    G16604920Courtesy of TESLA, INC.
  50. Torque bolt securing subframe and LH shear plate to body.
    NOTE: 1x front bolt, 21 mm, 130 N.m, Mark bolt after torque.
    G16604921Courtesy of TESLA, INC.
    G16604922Courtesy of TESLA, INC.
  51. Torque bolt securing subframe and RH shear plate to body.
    NOTE: 1x front bolt, 21 mm, 130 N.m, Mark bolt after torque.
    G16604923Courtesy of TESLA, INC.
  52. Torque bolts securing shear plates to vehicle.
    NOTE: 4x bolts, 13 mm, 35 N.m.
    G16604924Courtesy of TESLA, INC.
    G16604925Courtesy of TESLA, INC.
  53. Lower rear subframe lifting tool from vehicle.
    NOTE: Verify yellow safety straps are removed from subframe.
    G16604926Courtesy of TESLA, INC.
    G16604927Courtesy of TESLA, INC.
    G16604928Courtesy of TESLA, INC.
    G16604929Courtesy of TESLA, INC.
  54. Disconnect air supply from subframe lifting tool.
    G16604930Courtesy of TESLA, INC.
  55. Remove subframe lifting tool from underneath vehicle.
    G16604931Courtesy of TESLA, INC.
  56. Install RDU HV harness.
    NOTE: Route cable between rear drive unit, subframe and battery, Rotate into connection position.
    G16604932Courtesy of TESLA, INC.
    G16604933Courtesy of TESLA, INC.
    G16604934Courtesy of TESLA, INC.
    G16604935Courtesy of TESLA, INC.
  57. Connect RDU HV harness to RDU.
    NOTE: 1x connector, Install HV connector lever lock to RDU HV cable connector, Align connector to RDU then remove HV connector lever lock before fully latch connector, Use one hand to support the connector while other latching locking tab, Once installed, verify that the latch is not damaged and fully secured in the latched position.
    G16604936Courtesy of TESLA, INC.
    G16604937Courtesy of TESLA, INC.
    G16604938Courtesy of TESLA, INC.
    G16604939Courtesy of TESLA, INC.
  58. Install bolt securing RDU HV cable bracket to RDU.
    NOTE: 1x location tab, 1x bolt, 10 mm, 6 N.m.
    G16604940Courtesy of TESLA, INC.
    G16604941Courtesy of TESLA, INC.
  59. Connect RDU HV cable to HV battery.
    NOTE: 1x connector, Make sure the connector lock is 90 degrees from the connector before beginning to secure the connector, Use one hand to support the connector while other latching locking tab. Once installed, verify that the latch is not damaged and fully secured in the latched position.
    G16604942Courtesy of TESLA, INC.
    G16604943Courtesy of TESLA, INC.
    G16604944Courtesy of TESLA, INC.
    G16604945Courtesy of TESLA, INC.
    G16604946Courtesy of TESLA, INC.
  60. Install nut securing RDU HV cable bracket to HV battery.
    NOTE: 1x nut, 10 mm, 10 N.m, Number of fasteners may vary.
    G16604947Courtesy of TESLA, INC.
  61. Position coolant drain container underneath LH RDU area.
    G16604948Courtesy of TESLA, INC.
  62. Install RDU inverter inlet tube into subframe.
    NOTE: Maneuver hose as needed to position between rear subframe and RDU HV cable harness.
    G16604949Courtesy of TESLA, INC.
    G16604950Courtesy of TESLA, INC.
  63. Remove plug from fluid coupling and connect RDU inverter inlet tube.
    NOTE: 1x spring clip, 1x plug, Perform push-pull-push test to make sure hose is fully engaged.
    G16604951Courtesy of TESLA, INC.
    G16604952Courtesy of TESLA, INC.
  64. Secure RDU inverter inlet tube onto RDU HV cable harness.
    NOTE: 1x fir tree clip.
    G16604953Courtesy of TESLA, INC.
  65. Position coolant drain container underneath LH rear of HV battery.
    G16604954Courtesy of TESLA, INC.
  66. Remove plug from HV battery and connect RDU inverter inlet tube.
    NOTE: 1x spring clip, 1x plug, Perform push-pull-push test to make sure hose is fully engaged.
    G16604955Courtesy of TESLA, INC.
  67. Remove coolant drain container from underneath vehicle.
  68. Position HV battery rear skid plate enclosure onto HV battery for installation.
    NOTE: Recommend assistance if needed.
    G16604956Courtesy of TESLA, INC.
    G16604957Courtesy of TESLA, INC.
  69. Install upper bolts securing HV battery rear skid plate enclosure hand tight.
    NOTE: 4x bolts, 13 mm, 35 N.m, Torque at later step.
    G16604958Courtesy of TESLA, INC.
  70. Install upper nut securing HV battery rear skid plate enclosure hand tight.
    NOTE: 1x nut, 10 mm, 13 N.m, Torque at later step.
    G16604959Courtesy of TESLA, INC.
  71. Install lower bolts securing HV battery rear skid plate enclosure.
    NOTE: 2x bolts, EP10, 13 N.m, Earlier vins may be equipped with additional bolts.
    G16604960Courtesy of TESLA, INC.
  72. Torque bolts securing HV battery rear skid plate enclosure to vehicle.
    NOTE: 4x bolts, 13 mm, 35 N.m.
    G16604961Courtesy of TESLA, INC.
  73. Torque upper nut securing HV battery rear skid plate enclosure.
    NOTE: 1x nut, 10 mm, 13 N.m.
    G16604962Courtesy of TESLA, INC.
  74. Install clips securing coolant hoses to RH shear plate.
    NOTE: 2x fir tree clips.
    G16604963Courtesy of TESLA, INC.
  75. Install RH side hose clips to HV battery rear skid plate enclosure.
    NOTE: 2x fir tree clips.
    G16604964Courtesy of TESLA, INC.
  76. Install LH side hose clip to HV battery rear skid plate enclosure.
    NOTE: 1x clip.
    G16604965Courtesy of TESLA, INC.
  77. Install clips securing coolant hoses to LH shear plate.
    NOTE: 2x fir tree clips.
    G16604966Courtesy of TESLA, INC.
  78. Position rear stabilizer bar into vehicle and install fasteners.
    NOTE: 4x patch bolts, 11 mm, 30 N.m, Position rear stabilizer bar into vehicle, Thread in fasteners and torque down evenly, Install new patch bolts.
    G16604967Courtesy of TESLA, INC.
    G16604968Courtesy of TESLA, INC.
  79. Position LH rear end link into stabilizer bar.
    NOTE: Adjust the end link to align with stabilizer bar, Also may need to move the stabilizer bar up/down to get the correct angle to install end link.
    G16604969Courtesy of TESLA, INC.
  80. Install nut securing LH rear end link to stabilizer bar.
    NOTE: 1x nyloc nut, 15 mm, 55 N.m, Counter-hold ball joint with 5 mm hex, Install new nyloc nut, Mark bolt after torque.
    G16604970Courtesy of TESLA, INC.
  81. Position RH rear end link into stabilizer bar.
    NOTE: Adjust the end link to align with stabilizer bar, Also may need to move the stabilizer bar up/down to get the correct angle to install end link.
    G16604971Courtesy of TESLA, INC.
  82. Install nut securing RH rear end link to stabilizer bar.
    NOTE: 1x nyloc nut, 15 mm, 55 N.m, Counter-hold ball joint with 5 mm hex, Install new nyloc nut, Mark bolt after torque.
    G16604972Courtesy of TESLA, INC.
  83. Install RDU ground strap.
    NOTE: 1x bolt, 10 mm, 10 N.m, Re-install 1x washer if vehicle had this washer during removal, Located at LH rear wheel well area.
    G16604973Courtesy of TESLA, INC.
    G16604974Courtesy of TESLA, INC.
  84. Install RH side subframe harness clip to body.
    NOTE: 1x barrel clip.
    G16604975Courtesy of TESLA, INC.
  85. Connect RH side subframe harness connector.
    NOTE: 1x connector.
    G16604976Courtesy of TESLA, INC.
  86. Lower vehicle partially and set lift onto locks.
    NOTE: Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height.
  87. Install rear fascia.
    NOTE: 2x connector, Recommend assistance.
    G16604977Courtesy of TESLA, INC.
    G16604978Courtesy of TESLA, INC.
    G16604979Courtesy of TESLA, INC.
    G16604980Courtesy of TESLA, INC.
    G16604981Courtesy of TESLA, INC.
    G16604982Courtesy of TESLA, INC.
  88. Raise vehicle fully and lower lift onto locks.
    NOTE: Set vehicle to comfortable working height, Make sure there's an audible click of locks on both sides before lowering, otherwise vehicle may tilt to side.
    G16604983Courtesy of TESLA, INC.
    G16604984Courtesy of TESLA, INC.
  89. Install LH rear suspension cover.
    NOTE: 1x bolt, 10 mm, 6 N.m, 2x tabs.
    G16604985Courtesy of TESLA, INC.
  90. Install RH rear suspension cover.
    NOTE: 1x bolt, 10 mm, 6 N.m, 2x tabs.
    G16604986Courtesy of TESLA, INC.
  91. Install rear aero shield.
    NOTE: 11x bolts, 10 mm, 5 N.m, Apply Loctite 222 onto rear aero shield bolts.
    G16604987Courtesy of TESLA, INC.
    G16604988Courtesy of TESLA, INC.
  92. Install LH and RH clips securing rear aero shield to wheel house liner.
    NOTE: 2x clips.
    G16604989Courtesy of TESLA, INC.
    G16604990Courtesy of TESLA, INC.
  93. Apply Loctite 222 onto bolts and install bolts securing rear diffuser to body.
    NOTE: 4x bolts, 10 mm, 4 N.m, 2x fastener covers.
    G16604991Courtesy of TESLA, INC.
  94. Lower vehicle partially and set onto locks.
    NOTE: Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height.
  95. Install screw securing rear fascia to LH quarter panel.
    NOTE: 1x screw, T25, 2 N.m.
    G16604992Courtesy of TESLA, INC.
  96. Install screw securing rear fascia to RH quarter panel.
    NOTE: 1x screw, T25, 2 N.m.
    G16604993Courtesy of TESLA, INC.
  97. Install lower clips securing RH rear wheel liner.
    NOTE: 3x push clips.
    G16604994Courtesy of TESLA, INC.
  98. Install lower clips securing LH rear wheel liner.
    NOTE: 3x push clips.
    G16604995Courtesy of TESLA, INC.
  99. Install bolt securing RH corner of rear fascia.
    NOTE: 1x bolt, 10 mm, 4 N.m.
    G16604996Courtesy of TESLA, INC.
  100. Install bolt securing LH corner of rear fascia.
    NOTE: 1x bolt, 10 mm, 4 N.m.
    G16604997Courtesy of TESLA, INC.
  101. Install RH trough trim.
    NOTE: 3x clips, 1x bolt, T20, 1.2 N.m.
    G16604998Courtesy of TESLA, INC.
    G16604999Courtesy of TESLA, INC.
  102. Install LH trough trim.
    NOTE: 3x clips, 1x bolt, T20, 1.2 N.m.
    G16605000Courtesy of TESLA, INC.
    G16605001Courtesy of TESLA, INC.
  103. Close trunk via interior switch.
    G16605002Courtesy of TESLA, INC.
    G16605003Courtesy of TESLA, INC.
  104. Remove coolant bottle cap.
    G16605004Courtesy of TESLA, INC.
  105. Place empty coolant container into front storage area.
    G16605005Courtesy of TESLA, INC.
  106. Fill container with at least 15L of coolant.
    G16605006Courtesy of TESLA, INC.
  107. Place filled coolant container into front storage area.
    G16605007Courtesy of TESLA, INC.
  108. Install refill tool cap onto coolant bottle assembly.
    G16605008Courtesy of TESLA, INC.
  109. Setup vacuum refill tool.
    NOTE: Verify all valves on refill tool are in the closed position, See image for clarity.
    G16605009Courtesy of TESLA, INC.
    G16605010Courtesy of TESLA, INC.
  110. Install vacuum refill hose into refill cap on coolant bottle.
    NOTE: Perform push-pull-push test to verify hose is fully engaged.
    G16605011Courtesy of TESLA, INC.
  111. Position overflow hose into empty container.
    G16605012Courtesy of TESLA, INC.
  112. Place refill hose inside filled coolant container.
    NOTE: Make sure hose end is fully submerged into coolant.
    G16605013Courtesy of TESLA, INC.
    G16605014Courtesy of TESLA, INC.
  113. Connect shop air supply to coolant refill tool.
    NOTE: If not already done, Verify refill valve is set to off.
    G16605015Courtesy of TESLA, INC.
  114. Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve.
    NOTE: Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed.
    G16605016Courtesy of TESLA, INC.
    G16605017Courtesy of TESLA, INC.
  115. Slowly open coolant refill valve to allow coolant to be drawn into coolant refill hose, Close valve when hose is full of coolant.
  116. Monitor gauge for 30 seconds to verify a vacuum is maintained in cooling system.
  117. Reopen the air inlet valve for 3 minutes to continue evacuating cooling system, then close valve.
  118. Slowly open refill valve to allow coolant to be drawn into system.
    NOTE: Make sure hose end of refill hose is fully submerged during entire process.
    G16605018Courtesy of TESLA, INC.
  119. Once gauge reads zero, close refill valve.
    G16605019Courtesy of TESLA, INC.
    G16605020Courtesy of TESLA, INC.
  120. Disconnect shop air supply from coolant refill tool.
    G16605021Courtesy of TESLA, INC.
  121. Remove coolant refill hose from coolant container.
    G16605022Courtesy of TESLA, INC.
  122. Remove coolant overflow hose from coolant container.
    G16605023Courtesy of TESLA, INC.
  123. Remove vacuum refill hose from refill cap on coolant bottle.
    G16605024Courtesy of TESLA, INC.
  124. Remove coolant refill tool from vehicle.
    G16605025Courtesy of TESLA, INC.
    G16605026Courtesy of TESLA, INC.
  125. Remove both coolant containers from inside underhood area.
    G16605027Courtesy of TESLA, INC.
  126. Connect 2nd row seat harness and secure cushion.
    NOTE: 2x clips, 2x connectors, Insert buckles through holes, Slide rear inward then align front clips, Perform push-pull-push test.
    G16605028Courtesy of TESLA, INC.
    G16605029Courtesy of TESLA, INC.
    G16605030Courtesy of TESLA, INC.
  127. Connect First Responder Loop and LV battery.
    NOTE: 2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated.
  128. Select "Stop Fluid Fill/Drain" through UI.
    G16605031Courtesy of TESLA, INC.
  129. Select "Run" through UI to Stop Fluid Fill/Drain.
    NOTE: Allow routine to complete, ensure routine is successful, then select "close" through UI.
    G16605032Courtesy of TESLA, INC.
    G16605033Courtesy of TESLA, INC.
  130. Select "Restore Bootloader Data" through UI.
    G16605034Courtesy of TESLA, INC.
  131. Select "Run" through UI to Restore Bootloader Data.
    NOTE: Allow routine to complete, ensure routine is successful, then select "close" through UI.
    G16605035Courtesy of TESLA, INC.
  132. Select "CAN Redeploy" through UI.
    G16605036Courtesy of TESLA, INC.
  133. Select "Run" through UI to run CAN Redeploy.
    NOTE: Allow routine to complete, ensure routine is successful, then select "close" through UI.
    G16605037Courtesy of TESLA, INC.
    G16605038Courtesy of TESLA, INC.
  134. Select "Restore Application Data" through UI.
    G16605039Courtesy of TESLA, INC.
  135. Select "Run" through UI to Restore Application Data.
    NOTE: Allow routine to complete, ensure routine is successful, then select "close" through UI.
    G16605040Courtesy of TESLA, INC.
    G16605041Courtesy of TESLA, INC.
  136. Select "Coolant Air Purge" through UI.
    G16605042Courtesy of TESLA, INC.
  137. Select "Run" through UI to run Coolant Air Purge.
    NOTE: Allow routine to complete, ensure routine is successful, then select "close" through UI.
    G16605043Courtesy of TESLA, INC.
    G16605044Courtesy of TESLA, INC.
    G16605045Courtesy of TESLA, INC.
  138. Inspect coolant level and top off as necessary.
    NOTE: Ensure that fluid level is at Max line.
    G16605046Courtesy of TESLA, INC.
  139. Install coolant bottle cap.
    G16605047Courtesy of TESLA, INC.
  140. Select "Thermal system Test" through UI.
    G16605048Courtesy of TESLA, INC.
  141. Select "Run" through UI to run Thermal system Test.
    NOTE: Allow routine to complete, ensure routine is successful, then select "close" through UI.
    G16605049Courtesy of TESLA, INC.
    G16605050Courtesy of TESLA, INC.
  142. Manually engage the hood latch.
    NOTE: Manually engage hood latch for resolver error learn.
    G16605051Courtesy of TESLA, INC.
  143. Place stanchions around vehicle and set up a safety perimeter before performing resolver error learn.
    NOTE: Use safety stanchions to section off vehicle before driving vehicle on a lift.
  144. Press brake pedal to turn on drive rails.
  145. Select "Resolver Error Learn" through UI.
    G16605052Courtesy of TESLA, INC.
  146. Select "Run" through UI to run Resolver Error Learn.
    NOTE: Allow routine to complete, ensure routine is successful, then select "close" through UI.
    G16605053Courtesy of TESLA, INC.
    G16605054Courtesy of TESLA, INC.
  147. Disable Service Mode. See SERVICE MODE .
  148. Remove diagnostic cable from port to disconnect Toolbox 3.0 from vehicle.
    G16605055Courtesy of TESLA, INC.
  149. Install both rear wheels. See WHEEL ASSEMBLY - REMOVE AND INSTALL .
  150. Remove safety stanchions from around vehicle after resolver learn is completed.
    NOTE: Remove all stanchions after vehicle is finished with the resolver error learn.
  151. Install the rear underhood apron. See UNDERHOOD TRIM - REAR APRON ASSEMBLY - REMOVE AND REPLACE .
  152. Move the LH and RH front seats to original position.
  153. Raise all windows and close all doors.
  154. Remove the lift arms from below the vehicle.
  155. Refer to the Alignment Requirement tables to determine whether an EPAS alignment check (EC) or four wheel alignment check (AC) is necessary. If performed, add the alignment check/adjust as a separate activity. See ALIGNMENT REQUIREMENT - SUSPENSION .
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