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Home >> Tesla >> 2024 >> Model 3 Performance >> Repair and Diagnosis (Single Page) >> Brakes >> Brakes Control Systems >> Brakes -- Model 3 >> Brake Pipes and Hoses >> Brake Lines - Master Cylinder to ABS (RHD) - Remove And Replace >> Remove

Brake Lines - Master Cylinder to ABS (RHD) - Remove And Replace: Remove

  1. Remove the steering column. See RHD STEERING - STEERING RACK AND LOWER COLUMN - STEERING GEAR AND LOWER COLUMN - STEERING GEAR ASSEMBLY (RR) - REMOVE AND REPLACE .
  2. Remove the wiper module. See RHD ELECTRICAL - WIPERS AND WASHER - WINDSHIELD WIPERS AND MOTOR - WIPER MODULE - REMOVE AND REPLACE .
  3. Remove the fresh air intake assembly. See CABIN HVAC - HVAC, FRESH AIR INTAKE - REMOVE AND REPLACE .
  4. Remove the LV battery. See LV BATTERY - LI-ION BATTERY PACK - REMOVE AND REPLACE .
  5. Remove the shock tower brace. See BODY - BODY PANELS - FRONT INNER PANELS - SHOCK TOWER BRACE ASSEMBLY - REMOVE AND REPLACE .
  6. Remove the front controller. See BODY CONTROLLERS - ASSEMBLY, FRONT CONTROLLER GEN 3 - REMOVE AND REPLACE .
  7. Disconnect the steering gear assembly connectors (x4).
    G16603154Courtesy of TESLA, INC.
  8. Disconnect FDU front subframe harness connector.
    G16603155Courtesy of TESLA, INC.
  9. Remove washer hose from LH front frame rail area
    NOTE: 1x clip
    G16603156Courtesy of TESLA, INC.
  10. Release front harness clips around LH front frame rail area
    NOTE: 6x clips
    G16603157Courtesy of TESLA, INC.
  11. Remove front harness ground terminal at LH front shock tower
    NOTE: 1x bolts, 10 mm, 8 N.m, Inspect bolts: if they are self tapping tri-lobular bolts (1128269-00-A) then discard, If they are normal bolts (1447438-00-A) they can be reused
    G16603158Courtesy of TESLA, INC.
  12. Remove LH harness bracket clip and remove from vehicle
    NOTE: 2x clips
    G16603159Courtesy of TESLA, INC.
    G16603160Courtesy of TESLA, INC.
    G16603161Courtesy of TESLA, INC.
  13. Remove bolts securing front harness bracket from vehicle
    NOTE: 2x bolts, 10 mm, 9 N.m
    G16603162Courtesy of TESLA, INC.
    G16603163Courtesy of TESLA, INC.
  14. Release clips securing harness behind LH shock tower
    NOTE: 4x clips
    G16603164Courtesy of TESLA, INC.
  15. Position fluid catcher under underneath vehicle
    G16603165Courtesy of TESLA, INC.
  16. Place absorbent material underneath brake booster and reservoir area
    G16603166Courtesy of TESLA, INC.
  17. Remove fluid from brake fluid reservoir
    G16603167Courtesy of TESLA, INC.
  18. Disconnect forward brake line from brake booster
    NOTE: 1x nut, 12 mm, 16 N.m
    G16603168Courtesy of TESLA, INC.
  19. Disconnect rear brake line from brake booster
    NOTE: 1x nut, 12 mm, 16 N.m
    G16603169Courtesy of TESLA, INC.
  20. Disconnect the hydraulic control unit connector
    NOTE: 1x connector, Disengage locking tab and pull up on connector to release
    G16603170Courtesy of TESLA, INC.
  21. Remove RH front brake line tube nut from hydraulic control unit
    NOTE: 1x nut, 12 mm, 16 N.m
    G16603171Courtesy of TESLA, INC.
    G16603172Courtesy of TESLA, INC.
  22. Remove the LH rear brake line tube nut from hydraulic control unit
    NOTE: 1x nut, 12 mm, 16 N.m
    G16603173Courtesy of TESLA, INC.
    G16603174Courtesy of TESLA, INC.
  23. Remove RH rear brake line tube nut from hydraulic control unit
    NOTE: 1x nut, 12 mm, 16 N.m
    G16603175Courtesy of TESLA, INC.
    G16603176Courtesy of TESLA, INC.
  24. Remove LH front brake line tube nut from hydraulic control unit
    NOTE: 1x nut, 12 mm, 16 N.m
    G16603177Courtesy of TESLA, INC.
    G16603178Courtesy of TESLA, INC.
  25. Remove the master cylinder secondary pipe nut from hydraulic control unit
    NOTE: 1x nut, 12 mm, 16 N.m
    G16603179Courtesy of TESLA, INC.
  26. Remove the master cylinder primary pipe nut from hydraulic control unit
    NOTE: 1x nut, 12 mm, 16 N.m
    G16603180Courtesy of TESLA, INC.
  27. Remove bolts securing hydraulic control unit bracket to frame rail
    NOTE: 2x bolts, 10 mm, 10 N.m
    G16603181Courtesy of TESLA, INC.
    G16603182Courtesy of TESLA, INC.
  28. Remove hydraulic control unit and bracket from vehicle
    NOTE: 2x tabs
    G16603183Courtesy of TESLA, INC.
    G16603184Courtesy of TESLA, INC.
  29. Place absorbent material below car computer coolant hose connection points to collect any spilled coolant
    G16603185Courtesy of TESLA, INC.
  30. Disconnect outer coolant hose from car computer mount
    NOTE: 1x spring clip, Plug hose
    G16603186Courtesy of TESLA, INC.
  31. Disconnect inner coolant hose to car computer mount and remove coolant hoses from car computer
    NOTE: 1x spring clip, Plug hose
    G16603187Courtesy of TESLA, INC.
  32. Install car computer coolant plug
    NOTE: 1x coolant plug
    G16603188Courtesy of TESLA, INC.
  33. Install plugs to car computer coolant hoses
    NOTE: 2x plugs, Do not need to engage spring clips
    G16603189Courtesy of TESLA, INC.
  34. Release primary and secondary pipe from bundle clip
    G16603190Courtesy of TESLA, INC.
  35. Release LH bundle clip from body
    NOTE: Be careful with water pipe during disassembly
    G16603191Courtesy of TESLA, INC.
  36. Release primary and secondary pipe from LH bundle clip
    G16603192Courtesy of TESLA, INC.
  37. Release RH bundle clip from body
    NOTE: Be careful with water pipe during disassembly
    G16603193Courtesy of TESLA, INC.
  38. Release primary and secondary pipe from RH bundle clip
    G16603194Courtesy of TESLA, INC.
  39. Release primary and secondary pipe from bundle clips
    NOTE: 2x clips
    G16603195Courtesy of TESLA, INC.
    G16603196Courtesy of TESLA, INC.
  40. Remove brake line bundle from vehicle
    NOTE: Move right side of pipeline upwards, pass through wiring harness, and take it out from right side
    G16603197Courtesy of TESLA, INC.
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