RHD Brakes - Electromechanical Brake Booster - Electromechanical Brake Booster - Brake Booster and Master Cylinder Assembly (RR) - Remove And Replace: Install
- Position the brake booster assembly into the vehicle for installation.
- Install the new nuts (x4) (1111541-00-A) that attach the booster to the bulkhead.
16.5 N.m (12.2 lbs-ft)
Tip: Use of the following tool(s) is recommended:
- Ratchet/torque wrench
- 13 mm 12-point deep socket
- 6 in extension
- Install the clevis pin. See BRAKES - BRAKE PEDAL - BRAKE PEDAL - BRAKE PEDAL CLEVIS PIN - REMOVE AND REPLACE .
- Install the nuts (x2) that attach the forward and rear brake lines to the brake booster.
Tip: Use of the following tool(s) is recommended:
- 12 mm 12 pt combination wrench
- 1/4 in to 3/8 in adapter
- 12 mm 3/8 in Dr. Flare Nut Crowfoot Socket
- Ratchet/torque wrench
- Remove absorbent material from underneath the brake booster and reservoir area.
- Connect the harness connectors (x2) to the brake booster assembly.
- Connect the connectors (x2) to the brake booster assembly, and engage the locking tabs.
- Connect the connector under the brake fluid reservoir.
- Install the wiper module. See RHD ELECTRICAL - WIPERS AND WASHER - WINDSHIELD WIPERS AND MOTOR - WIPER MODULE - REMOVE AND REPLACE .
- Connect the LV battery power. See LV BATTERY - LI-ION - DISCONNECT AND CONNECT .
- Reinstall the vehicle firmware. See SOFTWARE REINSTALL - TOUCHSCREEN .
- Remove all the four wheels. See WHEEL ASSEMBLY - REMOVE AND INSTALL .
- Bleed the brake fluid. See BRAKE FLUID BLEED/FLUSH (MAINTENANCE) .
- Disable Service Mode. See SERVICE MODE .
- Move the RH front seat to its original position.
- Perform a road test using a series of aggressive stops to make sure there is proper pedal feel and brake performance.NOTE: Add test drive correction code 00040100 as a separate activity to the Service Visit.