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Closure Panels - Assembly - Trunk - Remove And Replace: Install

CAUTION: If using this procedure to install an unpainted part, make sure to apply seam sealer to all seams prior to installing and painting the part. Refer to the Collision Repair service information for more information.
  1. With an assistant, position and align the trunk lid to the trunk hinges, and then install the bolt washers to the previous installation positions and hand-tighten the bolts that attach the hinges to the trunk lid.
    G16587697Courtesy of TESLA, INC.
    G16587698Courtesy of TESLA, INC.
  2. Install the clips (x2) that attach the trunk harness along the RH side of the decklid.
    G16587699Courtesy of TESLA, INC.
  3. Feed the trunk harness through the access hole of the trunk lid, and then secure the grommet to the trunk.
    G16587700Courtesy of TESLA, INC.
    G16587701Courtesy of TESLA, INC.
  4. Install the clips (x7) that attach the trunk harness to the trunk lid.
    G16587702Courtesy of TESLA, INC.
  5. Install a new bolt that attaches the trunk harness ground strap to the trunk lid.

    8 N.m (5.9 lbs-ft) 

    NOTE: Inspect the bolt: if it is a self tapping tri-lobular bolt (1128269-00-A) then discard. If it is a normal bolt (1447438-00-A) then it can be reused.

    Tip: Use of the following tool(s) is recommended:

    • 10 mm socket
    • Cordless Ratchet/Impact Driver
    • Ratchet/torque wrench
    G16587703Courtesy of TESLA, INC.
  6. Install the trunk lower overslam bump stops to the number of turns recorded earlier.
    G16587704Courtesy of TESLA, INC.
    G16587705Courtesy of TESLA, INC.
  7. Install the trunk upper overslam bump stops.
    G16587706Courtesy of TESLA, INC.
    G16587707Courtesy of TESLA, INC.
  8. Install the LH and RH tail lamps. See TAIL LIGHTS - LAMP ASSEMBLY, DECKLID, LH - REMOVE AND REPLACE .
  9. Install the trunk cinch latch. See TRUNK LATCH - LIFTGATE CINCH LATCH - REMOVE AND REPLACE .
  10. Install the trunk exterior release switch. See TRUNK HANDLE AND EMERGENCY RELEASE - LIFTGATE HANDLE ASSEMBLY - REMOVE AND REPLACE .
  11. Install the LH and RH rear license plate lamps. See TAIL LIGHTS - LAMP ASSEMBLY, REAR LICENSE PLATE, MAGNA - REMOVE AND REPLACE .
  12. Connect the LH and RH rear licence plate lamp electric connectors.
    NOTE: Be careful not to pull on the wires.
    G16587708Courtesy of TESLA, INC.
    G16587709Courtesy of TESLA, INC.
  13. Connect the backup camera electric connector.
    G16587710Courtesy of TESLA, INC.
  14. Connect the trunk exterior release switch electric connector and then engage the locking tab.
    G16587711Courtesy of TESLA, INC.
  15. Connect the trunk latch electrical connector.
    G16587712Courtesy of TESLA, INC.
  16. Connect the LH and RH tail lamp electrical connectors.
    G16587713Courtesy of TESLA, INC.
    G16587714Courtesy of TESLA, INC.
  17. Connect the LV power. See LV BATTERY - LI-LON - DISCONNECT AND CONNECT .
  18. Install the rear underhood apron. See UNDERHOOD TRIM - REAR APRON ASSEMBLY - REMOVE AND REPLACE .
  19. With an assistant, perform the gap and flush measurement of the trunk assembly.
    NOTE: Perform adjustment as necessary. Refer to CVIS for latest specifications: https://confluence.teslamotors.com/display/CVIS/CVIS+Home/
  20. Torque the bolts (x4) that attach the hinges to the trunk lid.

    24 N.m (17.7 lbs-ft) 

    Tip: Use of the following tool(s) is recommended:

    • 13 mm socket
    • 4 in extension
    • Cordless Ratchet/Impact Driver
    • Ratchet/torque wrench
    G16587715Courtesy of TESLA, INC.
    G16587716Courtesy of TESLA, INC.
  21. Install the trunk lid trim. See TRUNK INTERIOR - LOWER LIFTGATE, ASSEMBLY - REMOVE AND REPLACE .
  22. Use IPA wipes to clean both trunk hinge bolts, washers, and surrounding area prior to paint touch up.
    NOTE: Allow to dry for 1 minute.
  23. Use IPA wipes to thoroughly clean these locations on the trunk lid:
    • Hinge bolts, washers and surrounding area
    • Area between the trunk lid lower lip and trunk latch
    • Trunk lid badge area above license plate location
  24. Vigorously shake the vehicle color touch-up paint applicator for several minutes.
  25. Apply a coat of touch-up paint to the discolored areas of the hinge bolts and washers, and allow at least 20 minutes to dry.
    NOTE: Perform the remainder of this procedure while the touch-up paint dries.
  26. Open the trunk partially, and then install the LH rear badge alignment tool and tape in place onto the trunk lid.
    NOTE: Ensure the jig fits perfectly with the lower edge of the trunk and double check the gap between the jig and the trunk lid before proceeding.
    G16587717Courtesy of TESLA, INC.
  27. Remove and discard the liner from the adhesive side of the LH rear badges, and then place the badges into the jig to adhere the badge onto the trunk lid.
    G16587718Courtesy of TESLA, INC.
  28. Remove the top liner from the LH rear badges and remove the jig from the vehicle.
    NOTE: Do not discard the top liner at this time.
    G16587719Courtesy of TESLA, INC.
  29. Reapply the top liner to the LH rear badges to protect the surface.
  30. Use a seam roller to wipe off the adhesive residue and to fully adhere the LH rear badges to the rear trunk.
    G16587720Courtesy of TESLA, INC.
  31. Remove the top liner and clean the badge area.
  32. Close the trunk via interior switch.
  33. Install the rear license plate bracket. See BRACKET - LICENSE PLATE - REAR (CHINA) - REMOVE AND REPLACE .
  34. Install the rear Tesla badge. See BADGES - REAR TESLA BADGE - REMOVE AND REPLACE .
  35. Raise the LH front window and close the LH front door.
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