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Home >> Tesla >> 2021 >> Model Y Performance >> Repair and Diagnosis (Single Page) >> Accessories & Equipment >> Interior/Exterior Trim >> Body -- Model Y >> Bumper/Fascia >> Crush Can - Upper - Front - LH (Structural Pack) - Remove And Replace >> Remove

Crush Can - Upper - Front - LH (Structural Pack) - Remove And Replace: Remove

WARNING: This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Open the LH front door and lower the LH front window.
  2. Raise and support the vehicle. See Raise Vehicle - 2 Post Lift .
  3. Use the touchscreen to place vehicle in service mode.
  4. Open the hood.
  5. Use the touchscreen to power off the vehicle.
  6. Remove the rear underhood apron. See UNDERHOOD APRON - REAR (REMOVE AND REPLACE) .
  7. Disconnect 12V power. See 12 V/LV Power (Disconnect and Connect) .
  8. Release the connector lock, and then disconnect the active grille shutter electrical connector.
    CAUTION: Do not push down on the red tab. Pull the red tab to release the connector lock.
    G00642451Courtesy of TESLA, INC.
  9. Remove the ambient temperature sensor cover from the active grille shutter, and then disconnect the sensor electrical connector.
    G00642452Courtesy of TESLA, INC.
  10. Remove the bolts (x2) that attach the underhood storage unit reinforcement bracket to the cooling fan, and then slide the bracket rearward for clearance.

    Tip: Use of the following tool(s) is recommended:

    • External Torx Plus EP14
    • Flex head ratchet/flex head torque wrench
    • 3 in extension
    G00642453Courtesy of TESLA, INC.
  11. Remove the bolts (x5) that attach the top of the front fascia to the vehicle.

    4 N.m (2.9 lbs-ft) 

    Tip: Use of the following tool(s) is recommended:

    • 10 mm socket
    • in std ratchet
    • 2 in extension
    • Wurth in hexagon 1 N.m - 5 N.m torque wrench (installation only)
    • in hex to in square 2 in adapter
    G00642450Courtesy of TESLA, INC.
  12. Remove the front aero shield panel. See Panel - Aero Shield - Front (Non-Structural Pack) - Remove And Replace .
  13. Remove the front fascia. See Fascia - Front (Remove and Install) .
  14. Raise vehicle fully and lower lift onto locks.
    NOTE: Set vehicle to comfortable working height. Make sure there's an audible click of locks on both sides before lowering, otherwise vehicle may tilt to side.
  15. Remove the cooling fan module. See Module - Cooling Fan - Remove And Install .
  16. Lower vehicle partially and set lift onto locks.
    NOTE: Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered. Set vehicle to comfortable working height.
  17. Remove the front bumper beam. See Bumper Beam - Front - Remove And Replace .
    NOTE: It is not necessary to remove the LH and RH front bumper crash accelerometer sensors or the foam from the bumper beam assembly after removing the assembly from the vehicle.
  18. Release the LH front upper crush can clip.
    G00642468Courtesy of TESLA, INC.
  19. Remove the bolt that attaches the LH front upper crush can to the vehicle.

    Tip: Use of the following tool(s) is recommended:

    • 13 mm socket
    G00642469Courtesy of TESLA, INC.
  20. Remove and discard the bolts (x2) that attach the LH front upper crush can to the vehicle, and then remove the crush can from the vehicle.

    Tip: Use of the following tool(s) is recommended:

    • Cordless 3/8 in Dr. Impact
    • Socket External Torx 3/8 in Dr. EP16 - 1672283-00-A
    G00643006Courtesy of TESLA, INC.
    G00643007Courtesy of TESLA, INC.
    G00643008Courtesy of TESLA, INC.
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