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Home >> Tesla >> 2021 >> Model Y Performance >> Repair and Diagnosis (Single Page) >> Accessories & Equipment >> Interior/Exterior Trim >> Body -- Model Y >> Bumper/Fascia >> Crush Can - Upper - Front - LH (Structural Pack) - Remove And Replace >> Install

Crush Can - Upper - Front - LH (Structural Pack) - Remove And Replace: Install

  1. Position the LH front upper crush can on the vehicle, and then install the new bolts (x2) that attach the crush can to the vehicle.

    75 N.m (55.3 lbs-ft) 

    Tip: Use of the following tool(s) is recommended:

    • Cordless 3/8 in Dr. Impact
    • Flex head ratchet/flex head torque wrench
    • Socket External Torx 3/8 in Dr. EP16 - 1672283-00-A
    G00643008Courtesy of TESLA, INC.
    G00643009Courtesy of TESLA, INC.
    G00643006Courtesy of TESLA, INC.
  2. Install the bolt that attaches the LH front upper crush can to the vehicle.

    30 N.m (22.1 lbs-ft) 

    Tip: Use of the following tool(s) is recommended:

    • 3 in extension
    • 13 mm socket
    • Cordless 3/8 in Dr. Ratchet
    • Flex head ratchet/flex head torque wrench
    G00642469Courtesy of TESLA, INC.
  3. Install the LH front upper crush can clip.
    G00642468Courtesy of TESLA, INC.
  4. Install the front bumper beam. See Bumper Beam - Front - Remove And Replace .
  5. Install the front bumper beam. See Bumper Beam - Front (Remove and Replace).
    NOTE: Set vehicle to comfortable working height. Make sure there's an audible click of locks on both sides before lowering, otherwise vehicle may tilt to side.
  6. Install the cooling fan module. See Module - Cooling Fan - Remove And Install .
  7. Lower vehicle partially and set lift onto locks.
    NOTE: Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered. Set vehicle to comfortable working height.
  8. Install the front fascia. See Fascia - Front (Remove and Install) .
  9. Raise vehicle fully and lower lift onto locks.
    NOTE: Set vehicle to comfortable working height. Make sure there's an audible click of locks on both sides before lowering, otherwise vehicle may tilt to side.
  10. Install the front aero shield panel. See Panel - Aero Shield - Front (Non-Structural Pack) - Remove And Replace .
  11. Install the bolts (x5) that attach the top of the front fascia to the vehicle.

    4 N.m (2.9 lbs-ft) 

    Tip: Use of the following tool(s) is recommended:

    • 10 mm socket
    • in std ratchet
    • 2 in extension
    • Wurth in hexagon 1 N.m - 5 N.m torque wrench (installation only)
    • in hex to in square 2 in adapter
    G00642450Courtesy of TESLA, INC.
  12. Position the underhood storage unit reinforcement bracket onto the cooling fan, and then install the bolts (x2) that attach the bracket to the fan.

    48 N.m (35.4 lbs-ft) 

    Tip: Use of the following tool(s) is recommended:

    • External Torx Plus EP14
    • Flex head ratchet/flex head torque wrench
    • 3 in extension
    G00642453Courtesy of TESLA, INC.
  13. Connect the ambient temperature sensor electrical connector, and then install the sensor cover onto the active grille shutter.
    G00642992Courtesy of TESLA, INC.
  14. Connect the active grille shutter electrical connector, and then engage the connector lock.
    G00642993Courtesy of TESLA, INC.
  15. Remove the coolant bottle cap, and then fill the coolant to the "Max" line.
    IMPORTANT: Ensure G-48 coolant is used.
    G00643010Courtesy of TESLA, INC.
    G00643011Courtesy of TESLA, INC.
  16. Connect 12V power. See 12 V/LV Power (Disconnect and Connect) .
  17. Unlock vehicle gateway. See Gateway (Unlock) .
  18. Use the touchscreen to access the thermal system routines.
    NOTE: Select Quick Controls > Service Mode > Thermal > Actions  .
  19. Select "Start Coolant Air Purge".
    NOTE: Make sure the vehicle is not in "Drive". Putting the vehicle into "Drive" will stop this routine. Wait until the coolant pumps stop running (audible noise). "Routine Passed" will appear, but the pumps will run for approximately 10 minutes. If another routine is initiated during this time, it will fail. The routine is still running despite the completed message. Speeds can be monitored in garage under PT Thermal tab. Idle speed = ~1500 RPM. The test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL. If speeds hover at 7000 RPM, this indicates the pumps are air locked. If the pumps are air locked, perform a coolant system vacuum fill (see Cooling System - Vacuum Refill ), and then continue to add coolant and purge until the coolant level reaches between the NOM and MAX lines on the bottle.
    G00643012Courtesy of TESLA, INC.
    G00643013Courtesy of TESLA, INC.
    G00643014Courtesy of TESLA, INC.
  20. Inspect the coolant level and top off as necessary.
    IMPORTANT: Ensure G-48 coolant is used.
    G00643015Courtesy of TESLA, INC.
  21. Install the coolant bottle cap.
    G00643010Courtesy of TESLA, INC.
  22. Perform the "Thermal Performance" routine through the touchscreen: Click "thermal icon" > Actions  , then click Test Thermal Performance  , and then Run  . Close the window once the routine passes.
    G00643016Courtesy of TESLA, INC.
    G00643017Courtesy of TESLA, INC.
    G00643018Courtesy of TESLA, INC.
    G00643019Courtesy of TESLA, INC.
  23. Install the underhood storage unit. See Underhood Storage Unit (Remove and Replace) .
  24. Install the rear underhood apron. See UNDERHOOD APRON - REAR (REMOVE AND REPLACE) .
  25. Close the hood.
  26. Remove the vehicle from the lift.
    NOTE: Lower rack arms fully and remove from under the vehicle.
  27. Raise the LH front window.
  28. Close the LH front door.
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