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Home >> Tesla >> 2021 >> Model Y Performance >> Repair and Diagnosis (Single Page) >> Accessories & Equipment >> Interior/Exterior Trim >> Body -- Model Y >> Body Panels >> Carrier - Front End (Heat Pump) - Remove and Replace >> Remove

Carrier - Front End (Heat Pump) - Remove and Replace: Remove

  1. Open LH front door
    G00643102Courtesy of TESLA, INC.
  2. Open hood
    NOTE: Press "Open" button on touchscreen to release latch, Lift lid manually
    G00643103Courtesy of TESLA, INC.
    G00643104Courtesy of TESLA, INC.
  3. Remove rear apron
    NOTE: 12x clips, Only store rear apron visible face upwards
    G00643105Courtesy of TESLA, INC.
    G00643106Courtesy of TESLA, INC.
    G00643107Courtesy of TESLA, INC.
  4. Remove cabin intake upper duct assembly
    NOTE: 3x clips, Some configurations may come with 4x clips
    G00643108Courtesy of TESLA, INC.
    G00643109Courtesy of TESLA, INC.
  5. Remove closeout panel from frunk assembly
    NOTE: 4x clips, 1x connector, Frunk safety switch, 3x guide tabs, Grab closeout panel from bottom then pull it upward to release clips, Disconnect switch
    G00643110Courtesy of TESLA, INC.
    G00643111Courtesy of TESLA, INC.
  6. Remove bolts securing frunk assembly
    NOTE: 7x bolts, 10 mm, 5 N.m, Lift up RBN covers to access upper fasteners, Newer vehicles may not be equipped with covers
    G00643112Courtesy of TESLA, INC.
  7. Remove frunk assembly from vehicle
    NOTE: 12x clips, Replace any clips if broken or missing, Number of clips may vary on older vehicles
    G00643113Courtesy of TESLA, INC.
    G00643114Courtesy of TESLA, INC.
    G00643115Courtesy of TESLA, INC.
  8. Remove fasteners holding upper portion of front fascia to vehicle
    NOTE: 6x bolts, 10 mm, 4 N.m
    G00643116Courtesy of TESLA, INC.
  9. Remove push clips securing LH front wheel arch liner to fascia and move to the side for access
    NOTE: 5x push clips, Turn the steering wheel to the RH for additional clearance between front wheel arch liner
    G00643117Courtesy of TESLA, INC.
    G00643118Courtesy of TESLA, INC.
    G00643119Courtesy of TESLA, INC.
  10. Loosen forward bolts securing LH corner of front fascia to fender
    NOTE: 2x bolts, 10 mm, 4 N.m
    G00643120Courtesy of TESLA, INC.
  11. Remove bolt securing LH corner of fascia to fender
    NOTE: 1x bolt, 10 mm, 3 N.m
    G00643121Courtesy of TESLA, INC.
  12. Remove push clips securing RH front wheel arch liner to fascia and move to the side for access
    NOTE: 5x push clips, Turn the steering wheel to the LH for additional clearance between wheel arch liner
    G00643122Courtesy of TESLA, INC.
    G00643123Courtesy of TESLA, INC.
    G00643124Courtesy of TESLA, INC.
  13. Loosen forward bolts securing RH front corner of front fascia to fender
    NOTE: 2x bolts, 10mm, 4 N.m
    G00643125Courtesy of TESLA, INC.
  14. Remove bolt securing RH front corner of front fascia to fender
    NOTE: 1x bolt, 10mm, 3 N.m
    G00643126Courtesy of TESLA, INC.
  15. Disconnect 12V harness for front fascia
    NOTE: 1x locking connector, Release the locking tab by sliding it away from the connector, Then depress the grey lock to release the connector
    G00643127Courtesy of TESLA, INC.
    G00643128Courtesy of TESLA, INC.
  16. Remove bolts securing valance to front aero shield
    NOTE: 4x bolts, 10 mm, 5 N.m
    G00643129Courtesy of TESLA, INC.
  17. Release both front corners then release front of front fascia by pulling upward and away from vehicle and place onto padded surface
    NOTE: 8x clips, Recommend assistance, Use caution not to damage headlamp or fender during removal
    G00643130Courtesy of TESLA, INC.
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    G00643132Courtesy of TESLA, INC.
    G00643133Courtesy of TESLA, INC.
    G00643134Courtesy of TESLA, INC.
    G00643135Courtesy of TESLA, INC.
  18. Disconnect active grille shutter actuator connector
    NOTE: 1x locking electrical connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector
    G00643136Courtesy of TESLA, INC.
  19. Remove ambient temperature sensor cover from active grille shutter
    G00643137Courtesy of TESLA, INC.
  20. Disconnect ambient temperature sensor connector
    NOTE: 1x connector
    G00643138Courtesy of TESLA, INC.
  21. Disconnect hood latch open switch
    NOTE: 1x connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector
    G00643139Courtesy of TESLA, INC.
  22. Disconnect hood latch actuator
    NOTE: 1x connector
    G00643140Courtesy of TESLA, INC.
  23. Remove hood latch actuator from front end carrier
    NOTE: 2x bolts, 10 mm, 5 N.m
    G00643141Courtesy of TESLA, INC.
  24. Remove hood latch from front end carrier
    NOTE: 2x bolts, 10 mm, 8 N.m, Mark latch location for alignment when installing
    G00643142Courtesy of TESLA, INC.
  25. Remove LH center fascia reinforcement from front end carrier
    NOTE: 1x tab, 2x datums, Release locking tab under fascia reinforcement, then pull straight up to release fascia reinforcement
    G00643143Courtesy of TESLA, INC.
    G00643144Courtesy of TESLA, INC.
    G00643145Courtesy of TESLA, INC.
  26. Remove RH center fascia reinforcement from front end carrier
    NOTE: 1x tab, 2x datums, Release locking tab under fascia reinforcement, then pull straight up to release fascia reinforcement
    G00643146Courtesy of TESLA, INC.
    G00643147Courtesy of TESLA, INC.
    G00643148Courtesy of TESLA, INC.
  27. Disconnect front acceleration sensors
    NOTE: 1x connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector, Disconnect LH, RH, and center front acceleration sensor
    G00643149Courtesy of TESLA, INC.
    G00643150Courtesy of TESLA, INC.
    G00643151Courtesy of TESLA, INC.
  28. Remove bolts securing front bumper beam with energy absorber to LH crush can
    NOTE: 2x bolts, 15 mm, 75 N.m
    G00643152Courtesy of TESLA, INC.
  29. Remove bolts securing front bumper beam with energy absorber to RH crush can Note
    NOTE: 2x bolts, 15 mm, 75 N.m
    G00643153Courtesy of TESLA, INC.
  30. Remove front bumper beam with energy absorber
    NOTE: Use a pry bar as needed to remove front bumper beam, Be cautious when prying not to damage body, Slightly tap with dead blow hammer to assist with removal as needed
    G00643154Courtesy of TESLA, INC.
    G00643155Courtesy of TESLA, INC.
  31. Disconnect LH FEM harness connector
    NOTE: 1x locking connector, Disengage locking tab
    G00643156Courtesy of TESLA, INC.
  32. Disconnect RH FEM harness connector
    NOTE: 1x locking connector, Disengage locking tab
    G00643157Courtesy of TESLA, INC.
  33. Remove radar assembly harness clip from FEM radar bracket
    NOTE: 1x clip
    G00643158Courtesy of TESLA, INC.
  34. Disconnect radar assembly connector
    NOTE: 1x connector
    G00643159Courtesy of TESLA, INC.
  35. Remove the FEM radar bracket from front end carrier
    NOTE: 4x bolts, 10 mm, 8 N.m
    G00643160Courtesy of TESLA, INC.
  36. Install bungee cords and support cooling fan module assembly
    NOTE: 2x bungee cord
    G00643161Courtesy of TESLA, INC.
  37. Remove RH bolt securing cooling fan module assembly to front end carrier
    NOTE: 1x bolt, 8 mm, 10 N.m, Recommend assistance to support the cooling fan module assembly
    G00643162Courtesy of TESLA, INC.
  38. Remove LH bolt securing cooling fan module assembly to front end carrier
    NOTE: 1x bolt, 8 mm, 10 N.m, Recommend assistance to support the cooling fan module assembly
    G00643163Courtesy of TESLA, INC.
  39. Remove lower bolts securing front end carrier to vehicle
    NOTE: 4x bolts, 13 mm, 16 N.m
    G00643164Courtesy of TESLA, INC.
  40. Remove ankle catcher from front end carrier
    NOTE: 2x datums, Slightly pull carrier outward to clear datum from ankle catcher
    G00643165Courtesy of TESLA, INC.
  41. Remove upper bolts securing front end carrier to vehicle and remove front end carrier
    NOTE: 2x bolts, 13 mm, 16 N.m
    G00643166Courtesy of TESLA, INC.
    G00643167Courtesy of TESLA, INC.
    G00643168Courtesy of TESLA, INC.
  42. Remove FEM harness from front end carrier
    NOTE: 5x clips
    G00643169Courtesy of TESLA, INC.
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