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Home >> Tesla >> 2021 >> Model X Long Range Plus >> Repair and Diagnosis (Single Page) >> Accessories & Equipment >> Interior/Exterior Trim >> Body -- Model X >> Body Panels >> Door Assembly - Rear Lower - LH - Remove And Replace >> Remove And Replace

Remove And Replace

  1. Measure the gap and flush of LH falcon door according to specification
    NOTE: Record that data and use it as a base line when installing the new door
    G15389431Courtesy of TESLA, INC.
    G15389432Courtesy of TESLA, INC.
    G15389433Courtesy of TESLA, INC.
    G15389434Courtesy of TESLA, INC.
  2. Open LH front door
  3. Lower LH front window
  4. Partially lower LH rear window
  5. Move LH front seat forward
  6. Open LH rear falcon door partially
    G15389435Courtesy of TESLA, INC.
  7. Remove LH wheel arch cladding
    NOTE: 4x clips, Carefully release clips and double-sided tape that secure rear wheel arch to rear door assembly
    G15389436Courtesy of TESLA, INC.
    G15389437Courtesy of TESLA, INC.
  8. Remove LH rear door cladding
    NOTE: 4x clips, 1x double sided tape strip, Take care not to damage painted surfaces, Starting at the front of the LH falcon door, release the clips and double sided tape
    G15389438Courtesy of TESLA, INC.
    G15389439Courtesy of TESLA, INC.
  9. Remove LH rear outer belt trim
    NOTE: Lift and roll outward slowly and evenly starting from front edge, Take care not to bend or damage components
    G15389440Courtesy of TESLA, INC.
    G15389441Courtesy of TESLA, INC.
  10. Open LH falcon wing door
    G15389442Courtesy of TESLA, INC.
  11. Remove LH falcon door lower garnish
    NOTE: 9x V-clips, Replace any damaged or missing clips, Take care not to damage door trim panel during removal
    G15389443Courtesy of TESLA, INC.
    G15389444Courtesy of TESLA, INC.
  12. Remove LH upper falcon door trim
    NOTE: 17x clips, 1x connector may be present on early production vehicles
    G15389445Courtesy of TESLA, INC.
    G15389446Courtesy of TESLA, INC.
  13. Remove LH rear decor trim panel
    NOTE: 7x clips, 2x connectors
    G15389447Courtesy of TESLA, INC.
    G15389448Courtesy of TESLA, INC.
    G15389449Courtesy of TESLA, INC.
  14. Remove bolts securing LH rear door panel to door
    NOTE: 8x bolts, 10 mm, 6 N.m
    G15389450Courtesy of TESLA, INC.
  15. Remove LH rear door trim panel
    NOTE: 13x clips, 2x connectors
    G15389451Courtesy of TESLA, INC.
    G15389452Courtesy of TESLA, INC.
  16. Remove LH rear inner belt seal
    G15389453Courtesy of TESLA, INC.
    G15389454Courtesy of TESLA, INC.
  17. Open hood
    NOTE: Via center display > Controls > Frunk Open
  18. Remove rear underhood apron
    NOTE: 11x clips, 2x datums
    G15389455Courtesy of TESLA, INC.
    G15389456Courtesy of TESLA, INC.
  19. Power off vehicle via center display
    NOTE: Controls > Safety & Security > Power Off
    G15389457Courtesy of TESLA, INC.
  20. Disconnect LV battery connector and First Responder Loop
    NOTE: 2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL
    G15389458Courtesy of TESLA, INC.
    G15389459Courtesy of TESLA, INC.
    G15389460Courtesy of TESLA, INC.
  21. Disconnect 2nd row head air bag connector
    NOTE: 1x connector, Release orange lock and then disconnect
    G15389461Courtesy of TESLA, INC.
  22. Remove bolts securing 2nd row head air bag to LH rear door assembly
    NOTE: 6x bolts, 10 mm, 7 N.m
    G15389462Courtesy of TESLA, INC.
  23. Remove LH 2nd row head air bag
    NOTE: 4x clips, Lift air bag flaps to access clips
    G15389463Courtesy of TESLA, INC.
  24. Disconnect LH falcon door protection ECU
    NOTE: 1x connector, Release black locking tab
    G15389464Courtesy of TESLA, INC.
  25. Disconnect connectors from LH falcon door module
    NOTE: 2x connectors
    G15389465Courtesy of TESLA, INC.
  26. Remove bolts securing LH closeout panel to falcon door
    NOTE: 10x bolts, T25, 1.8 N.m
    G15389466Courtesy of TESLA, INC.
  27. Remove screws securing window motor to LH closeout panel
    NOTE: 3x screws, T30, 1.8 N.m
    G15389467Courtesy of TESLA, INC.
  28. Pull LH closeout panel away from door and lift window motor up to release
    NOTE: 2x tabs
    G15389468Courtesy of TESLA, INC.
    G15389469Courtesy of TESLA, INC.
  29. Unclip and feed door release cable through LH closeout panel
    G15389470Courtesy of TESLA, INC.
  30. Remove clip securing window regulator harness to LH closeout panel
    NOTE: 1x clip
    G15389471Courtesy of TESLA, INC.
  31. Release clips securing lower falcon door harnesses and connectors to LH closeout panel
    NOTE: 7x clips
    G15389472Courtesy of TESLA, INC.
  32. Remove bolt securing ground to LH lower falcon door
    NOTE: 1x bolt, 10 mm, 10 N.m
    G15389473Courtesy of TESLA, INC.
  33. Remove clips securing harness to LH lower falcon door
    NOTE: 5x clips
    G15389474Courtesy of TESLA, INC.
    G15389475Courtesy of TESLA, INC.
    G15389476Courtesy of TESLA, INC.
  34. Remove speaker from LH rear door
    NOTE: 4x bolts, T25, 4 N.m, 2x datums, 1x connector
    G15389477Courtesy of TESLA, INC.
    G15389478Courtesy of TESLA, INC.
    G15389479Courtesy of TESLA, INC.
  35. Loosen nut securing the front of the window to the regulator
    NOTE: 1x nut, 10 mm, 9 N.m, Nut does not need to be fully removed, If required power the vehicle back on and use the window switch tool to move regulator for nut access
    G15389480Courtesy of TESLA, INC.
  36. Partially close LH rear door
    NOTE: Do not engage latch
    G15389481Courtesy of TESLA, INC.
  37. Release clip securing rear of window to regulator and remove glass from vehicle
    NOTE: 1x clip, Recommend assistance, Working from the outside of the vehicle, Pull the front of the window towards the rear of the vehicle and then lift the window out from the door, Take caution do not damage any components
    G15389482Courtesy of TESLA, INC.
    G15389483Courtesy of TESLA, INC.
    G15389484Courtesy of TESLA, INC.
    G15389485Courtesy of TESLA, INC.
  38. Disconnect LH falcon door rear pinch sensor connector
    NOTE: 1x connector
    G15389486Courtesy of TESLA, INC.
  39. Remove clip securing LH falcon door rear pinch sensor harness to door
    NOTE: 1x clip
    G15389487Courtesy of TESLA, INC.
  40. Remove LH falcon door rear pinch sensor fasteners
    NOTE: 7x push clips
    G15389488Courtesy of TESLA, INC.
  41. Remove LH falcon door rear pinch sensor
    NOTE: 1x grommet
    G15389489Courtesy of TESLA, INC.
    G15389490Courtesy of TESLA, INC.
  42. Disconnect LH falcon door front pinch sensor
    NOTE: 1x connector
    G15389491Courtesy of TESLA, INC.
  43. Remove LH falcon wing door front pinch sensor fasteners
    NOTE: 7x push clips
    G15389492Courtesy of TESLA, INC.
  44. Remove LH falcon door front pinch sensor
    NOTE: 1x grommet
    G15389493Courtesy of TESLA, INC.
    G15389494Courtesy of TESLA, INC.
  45. Remove LH falcon door fixed glass
    NOTE: 5x patched screws, T25, 3.5 N.m, Discard after removal, Carefully lift up airbag to access the lower screws, Release fixed glass seal from door assembly, Lift fixed glass from bottom edge and pull downwards to release upper edge from between upper cantrail and release seal from door assembly
    G15389495Courtesy of TESLA, INC.
    G15389496Courtesy of TESLA, INC.
    G15389497Courtesy of TESLA, INC.
    G15389498Courtesy of TESLA, INC.
  46. Remove screws securing LH front falcon door applique
    NOTE: 2x screws, T25, 3 N.m
    G15389499Courtesy of TESLA, INC.
  47. Remove LH falcon door applique
    NOTE: 2x bolts, T25, 4.5 N.m
    G15389500Courtesy of TESLA, INC.
  48. Remove screws securing LH rear upper bright molding to door
    NOTE: 7x screws, T20, 4 N.m
    G15389501Courtesy of TESLA, INC.
  49. Disconnect the electrical connector from the LH rear window motor
    NOTE: 1x connector
    G15389502Courtesy of TESLA, INC.
  50. Remove the upper and lower nuts that secure the regulator to the LH rear door
    NOTE: 4x nuts, 10 mm, 10 N.m
    G15389503Courtesy of TESLA, INC.
    G15389504Courtesy of TESLA, INC.
  51. Push the regulator outboard so that the studs no longer protrude through the door shell and push the 2 beams of the regulator together and remove the window motor/regulator assembly from the LH rear door
    NOTE: Do not allow the washers to fall off the studs on the regulator
    G15389505Courtesy of TESLA, INC.
    G15389506Courtesy of TESLA, INC.
  52. Disconnect LH ultrasonic sensor connector
    NOTE: 1x connector, Do not use pry tool on tripod
    G15389507Courtesy of TESLA, INC.
    G15389508Courtesy of TESLA, INC.
  53. Disconnect LH outer door handle carrier connector
    NOTE: 1x connector
    G15389509Courtesy of TESLA, INC.
  54. Release clip from LH falcon door
    NOTE: 1x clip
    G15389510Courtesy of TESLA, INC.
  55. Pull back butyl patches to expose LH falcon door outer handle carrier fasteners
    NOTE: 3x butyl patches
    G15389511Courtesy of TESLA, INC.
    G15389512Courtesy of TESLA, INC.
  56. Remove LH falcon door outer door handle carrier fasteners
    NOTE: 3x nuts, 10 mm, 8 N.m
    G15389513Courtesy of TESLA, INC.
    G15389514Courtesy of TESLA, INC.
  57. Remove LH falcon door outer door handle carrier
    G15389515Courtesy of TESLA, INC.
    G15389516Courtesy of TESLA, INC.
  58. Disconnect LH falcon door close switch
    NOTE: 1x connector
    G15389517Courtesy of TESLA, INC.
  59. Remove LH falcon door close switch
    NOTE: Hold on to the connector that's part of the lit button close switch, while you turn the black prongs surrounding the switch counterclockwise, As the lit button close switch becomes increasingly loose, pull it free from the outside of the door
    G15389518Courtesy of TESLA, INC.
    G15389519Courtesy of TESLA, INC.
    G15389520Courtesy of TESLA, INC.
  60. Disconnect clip from LH lower latch cover
    NOTE: 1x clip
    G15389521Courtesy of TESLA, INC.
  61. Remove LH rear door latch shroud
    NOTE: 2x tabs
    G15389522Courtesy of TESLA, INC.
    G15389523Courtesy of TESLA, INC.
    G15389524Courtesy of TESLA, INC.
  62. Disconnect LH lower latch connector
    NOTE: 1x connector
    G15389525Courtesy of TESLA, INC.
  63. Remove bolts securing LH actuator and pull actuator up to gain access
    NOTE: 3x nuts, 10 mm, 3 N.m
    G15389526Courtesy of TESLA, INC.
  64. Remove door latch cover from LH door
    NOTE: 2x screws, T30, 22 N.m, Discard after removal
    G15389527Courtesy of TESLA, INC.
    G15389528Courtesy of TESLA, INC.
  65. Remove the latch and cinching actuator assembly from the LH falcon door
    NOTE: 2x connectors
    G15389529Courtesy of TESLA, INC.
    G15389530Courtesy of TESLA, INC.
  66. Remove LH rear door lower gap hider
    NOTE: 2x screws, T25, 4 N.m
    G15389531Courtesy of TESLA, INC.
  67. Remove LH falcon bump stop bumper
    NOTE: Note height before removal, twist in a counterclockwise direction to remove
    G15389532Courtesy of TESLA, INC.
    G15389533Courtesy of TESLA, INC.
  68. Remove LH rear door lower harness
    NOTE: 8x fasteners, 1x plug
    G15389534Courtesy of TESLA, INC.
    G15389535Courtesy of TESLA, INC.
  69. Support the rear door
    NOTE: May need assist to open
    G15389536Courtesy of TESLA, INC.
  70. Remove lower falcon door from vehicle
    NOTE: 4x bolts, 13 mm, 24 N.m, Recommend assistant to hold the lower falcon door.
    G15389537Courtesy of TESLA, INC.
    G15389538Courtesy of TESLA, INC.
    G15389539Courtesy of TESLA, INC.
  71. Remove the front screws of the cantrail seal
    NOTE: 2x screws, T25, 3.5 N.m
    G15389540Courtesy of TESLA, INC.
    G15389541Courtesy of TESLA, INC.
  72. Remove the rear screws of the cantrail seal
    NOTE: 2x screws, T25, 3.5 N.m
    G15389542Courtesy of TESLA, INC.
    G15389543Courtesy of TESLA, INC.
  73. Remove cantrail seal nuts
    NOTE: 7x nuts, 8 mm, 5 N.m
    G15389544Courtesy of TESLA, INC.
    G15389545Courtesy of TESLA, INC.
  74. Remove cantrail seal
    G15389546Courtesy of TESLA, INC.
  75. Prepare LH lower falcon door inner panel
    NOTE: Clean areas where butyl patches will be applied with IPA, Allow 1 minute to dry
    G15389547Courtesy of TESLA, INC.
  76. Apply butyl patches to LH lower falcon door inner panel
    NOTE: 11x butyl patches
    G15389548Courtesy of TESLA, INC.
    G15389549Courtesy of TESLA, INC.
  77. Prepare LH lower falcon door outer panel
    NOTE: Clean areas where butyl patches will be applied with IPA, Allow 1 minute to dry
    G15389550Courtesy of TESLA, INC.
  78. Apply butyl patches to LH lower falcon door outer panel
    NOTE: Ensure butyl patch seals openings to avoid water leaks
    G15389551Courtesy of TESLA, INC.
    G15389552Courtesy of TESLA, INC.
    G15389553Courtesy of TESLA, INC.
  79. Apply support foam to lower outer B-pillar and lower outer C-pillar of LH lower falcon door
    NOTE: Cut to length
    G15389554Courtesy of TESLA, INC.
    G15389555Courtesy of TESLA, INC.
  80. Install cantrail seal onto LH lower falcon door
    NOTE: 7x nuts, 8 mm, 5 N.m, Make sure seal slides behind the nuts, Start from the back and working your way forward
    G15389556Courtesy of TESLA, INC.
  81. Install screws securing the rear of cantrail seal
    NOTE: 2x screws, T25, 3.5 N.m
    G15389557Courtesy of TESLA, INC.
    G15389558Courtesy of TESLA, INC.
  82. Install screws securing the front of cantrail seal
    NOTE: 2x screws, T25, 3.5 N.m
    G15389559Courtesy of TESLA, INC.
    G15389560Courtesy of TESLA, INC.
  83. Prepare LH lower falcon door inner upper panel
    NOTE: Clean area where the seal for the lower NVH extrusion will be applied with IPA, Allow 1 minute to dry
    G15389561Courtesy of TESLA, INC.
  84. Install lower NVH extrusion seal onto LH lower falcon door
    NOTE: Apply adhesive promoter along installation area, Allow 1 minute for dry time, Remove adhesive cover from seal, Center seal approximately 57 mm from the rear of cantrail seal and 51 mm from the front of cantrail seal
    G15389562Courtesy of TESLA, INC.
    G15389563Courtesy of TESLA, INC.
    G15389564Courtesy of TESLA, INC.
    G15389565Courtesy of TESLA, INC.
  85. Use IPA wipes or isopropyl alcohol to clean sensor mounting area
    NOTE: Allow 1 minute to dry
    G15389566Courtesy of TESLA, INC.
  86. Apply adhesion promoter to door skins
    NOTE: Allow 1 minute to dry
    G15389567Courtesy of TESLA, INC.
  87. Use heat gun and heat up the door skin. If necessary, use the infrared thermometer to check the temperature of door panel to at least 25 degrees C (77 degrees F) evenly
    G15389568Courtesy of TESLA, INC.
  88. Peel off stickers and Install new holder onto door skin with harness slot in bottom position
    NOTE: Use the force gauge to apply a force of 70 N to the top of each of the carrier pads for at least 10 seconds.
    G15389569Courtesy of TESLA, INC.
    G15389570Courtesy of TESLA, INC.
  89. Use heat gun and IR temp gun to read temperature of door panel to install Ultrasonic sensor
    NOTE: Panel must be 25° C or warmer - use heat gun to warm if necessary
    G15389571Courtesy of TESLA, INC.
  90. Peel off the adhesive from new sensor, Use heat gun and IR gun to heat sensor prior to application
    NOTE: Sensor must be between 40° -50° C prior to installation
    G15389572Courtesy of TESLA, INC.
  91. Install sensor onto door skin
    G15389573Courtesy of TESLA, INC.
  92. Use force gauge to press sensor into door and secure
    NOTE: Attach the 22 mm tip to the force gauge, Press @ 50 N for 10 seconds
    G15389574Courtesy of TESLA, INC.
  93. Install spacer, spring, and cap to secure sensor
    G15389575Courtesy of TESLA, INC.
    G15389576Courtesy of TESLA, INC.
    G15389577Courtesy of TESLA, INC.
  94. Install LH rear door lower harness
    NOTE: 8x fasteners, 1x plug
    G15389578Courtesy of TESLA, INC.
    G15389579Courtesy of TESLA, INC.
  95. Install LH falcon bump stop bumper
    NOTE: Twist in a clockwise direction to install, set height to previously noted level
    G15389580Courtesy of TESLA, INC.
    G15389581Courtesy of TESLA, INC.
  96. Install LH rear door lower gap hider
    NOTE: 2x screws, T25, 4 N.m
    G15389582Courtesy of TESLA, INC.
  97. Install latch and cinching actuator assembly into the LH falcon door
    NOTE: 2x connectors
    G15389583Courtesy of TESLA, INC.
    G15389584Courtesy of TESLA, INC.
  98. Install latch cover onto LH door
    NOTE: 2x screws, T30, 22 N.m, Install new screw
    G15389585Courtesy of TESLA, INC.
    G15389586Courtesy of TESLA, INC.
  99. Install nuts securing cinching actuator assembly onto LH rear door
    NOTE: 3x nuts, 10 mm, 3 N.m
    G15389587Courtesy of TESLA, INC.
  100. Connect LH lower latch connector
    NOTE: 1x connector
    G15389588Courtesy of TESLA, INC.
  101. Install LH rear door latch shroud
    NOTE: 2x tabs
    G15389589Courtesy of TESLA, INC.
    G15389590Courtesy of TESLA, INC.
    G15389591Courtesy of TESLA, INC.
  102. Attach clip to LH lower latch cover
    NOTE: 1x clip
    G15389592Courtesy of TESLA, INC.
  103. Install LH falcon door close switch
    NOTE: Place it over switch and rotate the black tabs clockwise
    G15389593Courtesy of TESLA, INC.
    G15389594Courtesy of TESLA, INC.
    G15389595Courtesy of TESLA, INC.
  104. Connect LH falcon door close switch
    NOTE: 1x connector
    G15389596Courtesy of TESLA, INC.
  105. Install LH falcon door outer door handle carrier
    G15389597Courtesy of TESLA, INC.
    G15389598Courtesy of TESLA, INC.
  106. Install nuts securing outer door handle carrier to LH falcon door
    NOTE: 3x nuts, 10 mm, 8 N.m
    G15389599Courtesy of TESLA, INC.
    G15389600Courtesy of TESLA, INC.
  107. Secure LH falcon door butyl patches
    NOTE: 3x butyl patches
    G15389601Courtesy of TESLA, INC.
    G15389602Courtesy of TESLA, INC.
  108. Secure LH falcon door outer door handle harness clip
    NOTE: 1x clip
    G15389603Courtesy of TESLA, INC.
  109. Connect LH outer door handle carrier connector
    NOTE: 1x connector
    G15389604Courtesy of TESLA, INC.
  110. Connect LH ultrasonic sensor
    NOTE: 1x connector, 1x clip
    G15389605Courtesy of TESLA, INC.
    G15389606Courtesy of TESLA, INC.
  111. Position the regulator inside the rear door panel, push the 2 beams together and ensure the studs protrude through the door shell
    NOTE: Do not allow the washers to fall off the studs on the regulator
    G15389607Courtesy of TESLA, INC.
    G15389608Courtesy of TESLA, INC.
  112. Install the upper and lower nuts that secure the regulator to the LH rear door
    NOTE: 4x nuts, 10 mm, 10 N.m
    G15389609Courtesy of TESLA, INC.
    G15389610Courtesy of TESLA, INC.
  113. Connect the electrical connector from the LH rear window motor
    G15389611Courtesy of TESLA, INC.
  114. Install screws securing LH rear upper bright molding to door
    NOTE: 7x screws, T20, 4 N.m
    G15389612Courtesy of TESLA, INC.
  115. Install LH falcon door applique
    NOTE: 2x bolts, T25, 4.5 N.m
    G15389613Courtesy of TESLA, INC.
  116. Install screws securing LH front falcon door applique
    NOTE: 2x screws, T25, 3 N.m
    G15389614Courtesy of TESLA, INC.
  117. Install LH falcon door fixed glass
    NOTE: 5x patched screws, T25, 3.5 N.m, Install new patched bolts, Carefully lift up airbag to access the lower screws, Place upper edge of fixed glass assembly in between cantrail seal, Position fixed glass to lineup with the rivnuts, Insert and secure fixed glass seal onto door assembly
    G15389615Courtesy of TESLA, INC.
    G15389616Courtesy of TESLA, INC.
    G15389617Courtesy of TESLA, INC.
  118. Install front pinch sensor to LH falcon door
    NOTE: 1x grommet, Route harness into LH falcon door and secure harness grommet
    G15389618Courtesy of TESLA, INC.
    G15389619Courtesy of TESLA, INC.
  119. Install push clips securing front pinch sensor to LH falcon door
    NOTE: 7x push clips
    G15389620Courtesy of TESLA, INC.
  120. Connect LH front pinch sensor connector
    NOTE: 1x connector
    G15389621Courtesy of TESLA, INC.
  121. Install rear pinch sensor to LH falcon door
    NOTE: 1x grommet, Route harness into LH falcon door and secure harness grommet
    G15389622Courtesy of TESLA, INC.
    G15389623Courtesy of TESLA, INC.
  122. Install push clips securing rear pinch sensor to LH falcon door
    NOTE: 7x clips
    G15389624Courtesy of TESLA, INC.
  123. Install clip securing rear pinch sensor harness to LH falcon door
    NOTE: 1x clip
    G15389625Courtesy of TESLA, INC.
  124. Connect LH rear pinch sensor connector
    NOTE: 1x connector
    G15389626Courtesy of TESLA, INC.
  125. Clean LH rear door cladding surface area and prepare for installation
    NOTE: Allow IPA to dry for at least 1 minute
    G15389627Courtesy of TESLA, INC.
  126. Install LH rear door cladding
    NOTE: 4x clips, Remove backing from double side tape and align clips with body
    G15389628Courtesy of TESLA, INC.
    G15389629Courtesy of TESLA, INC.
  127. Install LH wheel arch cladding
    NOTE: 4x clips, Remove adhesive strip protector from double-sided tape, Align wheel arch onto rear door, Ensure double-sided tape and all clips are fully secured onto rear door
    G15389630Courtesy of TESLA, INC.
    G15389631Courtesy of TESLA, INC.
  128. Apply P-80 Emulsion Grease onto seals attached to LH rear door fixed glass for easier installation
    G15389632Courtesy of TESLA, INC.
    G15389633Courtesy of TESLA, INC.
  129. Install LH falcon door fixed glass
    NOTE: 5x patched screws, T25, 3.5 N.m, Install new patched bolts, Carefully lift up airbag to access the lower screws, Place upper edge of fixed glass assembly in between cantrail seal, Position fixed glass to lineup with the rivnuts, Insert and secure fixed glass seal onto door assembly
    G15389634Courtesy of TESLA, INC.
    G15389635Courtesy of TESLA, INC.
    G15389636Courtesy of TESLA, INC.
  130. Install window glass into vehicle and seat it onto the regulator
    NOTE: 1x clip, Recommend assistance, Carefully feed window glass into door and seat it into the rear clip and forward brace
    G15389637Courtesy of TESLA, INC.
    G15389638Courtesy of TESLA, INC.
    G15389639Courtesy of TESLA, INC.
    G15389640Courtesy of TESLA, INC.
    G15389641Courtesy of TESLA, INC.
  131. Verify window glass fitment and tighten nut securing the front of the window to the regulator
    NOTE: 1x nut, 10 mm, 9 N.m,
    G15389642Courtesy of TESLA, INC.
  132. Install LH falcon door speaker
    NOTE: 4x screws, T25, 4 N.m, 1x connector
    G15389643Courtesy of TESLA, INC.
    G15389644Courtesy of TESLA, INC.
    G15389645Courtesy of TESLA, INC.
  133. Secure window regulator harness
    NOTE: 1x clip
    G15389646Courtesy of TESLA, INC.
  134. Install release cable through the LH closeout panel
    G15389647Courtesy of TESLA, INC.
  135. Secure LH window motor onto the back of the closeout panel
    NOTE: 2x tabs
    G15389648Courtesy of TESLA, INC.
    G15389649Courtesy of TESLA, INC.
  136. Install screws securing window motor to LH closeout panel
    NOTE: 3x screws, T30, 1.8 N.m
    G15389650Courtesy of TESLA, INC.
  137. Install clips securing harness to falcon door
    NOTE: 4x clips
    G15389651Courtesy of TESLA, INC.
  138. Install bolt securing ground to LH rear door
    NOTE: 1x bolt, 10 mm, 10 N.m
    G15389652Courtesy of TESLA, INC.
  139. Install clips securing harnesses and connectors to LH closeout panel
    NOTE: 7x clips
    G15389653Courtesy of TESLA, INC.
  140. Connect LH falcon door module
    NOTE: 2x connectors
    G15389654Courtesy of TESLA, INC.
  141. Connect LH falcon door protection ECU
    NOTE: 1x connector, securing locking tab
    G15389655Courtesy of TESLA, INC.
  142. Install LH 2nd row head air bag
    NOTE: 4x clips, Lift 2nd row head air bag straight up to expose the fir tree clips, Install into LH rear door, Ensure fir clips fully seated
    G15389656Courtesy of TESLA, INC.
    G15389657Courtesy of TESLA, INC.
  143. Install bolts securing LH 2nd row head air bag to LH rear door assembly
    NOTE: 6x bolts, 10 mm, 7 N.m
    G15389658Courtesy of TESLA, INC.
  144. Connect LH 2nd row head air bag connector
    NOTE: 1x connector, Engage locking tab
    G15389659Courtesy of TESLA, INC.
  145. Install LH rear door inner belt seal
    G15389660Courtesy of TESLA, INC.
    G15389661Courtesy of TESLA, INC.
  146. Connect First Responder Loop and LV battery connector
    NOTE: 2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage upper locking tab when fully seated
    G15389662Courtesy of TESLA, INC.
    G15389663Courtesy of TESLA, INC.
  147. Install rear underhood apron
    NOTE: 11x clips, 2x datums
    G15389664Courtesy of TESLA, INC.
    G15389665Courtesy of TESLA, INC.
  148. Close hood
  149. Install LH rear door trim panel
    NOTE: 2x connectors, 13x clips, Install door trim starting from top and make sure the door trim tab is fitted correctly on the inner belt seal
    G15389666Courtesy of TESLA, INC.
    G15389667Courtesy of TESLA, INC.
  150. Install bolts securing LH rear door panel to door
    NOTE: 8x bolts, 10 mm, 6 N.m
    G15389668Courtesy of TESLA, INC.
  151. Install LH rear door decor trim panel
    NOTE: 7x clips, 2x connectors, Take care not to damage door trim panel
    G15389669Courtesy of TESLA, INC.
    G15389670Courtesy of TESLA, INC.
    G15389671Courtesy of TESLA, INC.
  152. Open LH falcon wing door
    NOTE: Adjust position as required
    G15389672Courtesy of TESLA, INC.
  153. Install LH upper falcon door trim
    NOTE: 17x clips, Align strut cover first, 1x connector may be present on early production vehicles
    G15389673Courtesy of TESLA, INC.
    G15389674Courtesy of TESLA, INC.
  154. Install LH falcon door lower garnish
    NOTE: 9x V-clips, 1x guide tab
    G15389675Courtesy of TESLA, INC.
  155. Calibrate the rear doors.
    NOTE: If the "Calibration Needed" message appears on the vehicle touchscreen, touch and hold Calibrate  to calibrate the rear doors.
  156. Measure the gap and flush of LH falcon door according to specification
    NOTE: Adjust door as necessary
    G15389676Courtesy of TESLA, INC.
    G15389677Courtesy of TESLA, INC.
    G15389678Courtesy of TESLA, INC.
    G15389679Courtesy of TESLA, INC.
  157. Move LH front seat to original position
  158. Raise both LH side windows
  159. Close LH front door