- Remove LH rear outer belt trim
NOTE:
Lift and roll outward slowly and evenly starting from the rear edge, Careful not to bend or damage components
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- Open LH falcon wing door
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- Remove LH falcon door lower garnish
NOTE:
9x V-clips, Replace any damaged or missing V-clips, Take care not to damage door trim panel during removal
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- Remove LH rear decor trim panel
NOTE:
7x clips, 2x connectors
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- Remove LH rear door panel bolts
NOTE:
8x bolts, 10 mm, 6 N.m
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- Remove LH rear door trim panel
NOTE:
13x clips, 2x connectors
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- Set LH Falcon door at a comfortable working height
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- Open hood
NOTE:
Via center display > Controls > Frunk Open
- Power off vehicle via center display
NOTE:
Controls > Safety & Security > Power Off
- Remove rear underhood apron
NOTE:
11x clips, 2x datums
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- Disconnect LV battery connector and First Responder Loop
NOTE:
2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL
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- Disconnect LH falcon door air bag connector
NOTE:
1x connector, Release orange lock and then disconnect
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- Remove screws securing LH closeout panel
NOTE:
10x bolts, T25, 1.8 N.m
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- Remove screws securing window motor to the LH closeout panel
NOTE:
3x screws, T30, 1.8 N.m
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- Pull LH closeout panel away from door and lift window motor up to release
NOTE:
2x tabs
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- Disconnect falcon door protection ECU
NOTE:
1x connector, Release black locking tab
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- Disconnect connectors from falcon door module
NOTE:
2x connectors
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- Release clips securing harnesses and connectors to the LH closeout panel
NOTE:
7x clips
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- Unclip and feed door release cable through LH closeout panel
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- Remove bolts securing door speaker and disconnect harness connector
NOTE:
3x bolts, T25, 4 N.m, 1x connector
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- Loosen nut securing the front of the window to the regulator
NOTE:
1x nut, 10 mm, 9 N.m, Nut does not need to be fully removed, If required power the vehicle back on and use the window switch tool to move regulator for nut access
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- Partially close LH rear door
NOTE:
Do not engage latch
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- Release clip securing rear of window to regulator and remove glass from vehicle
NOTE:
1x clip, Recommend assistance, Working from the outside of the vehicle, Pull the front of the window towards the rear of the vehicle and then lift the window out from the door, Take caution do not damage any components
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- Partially release LH rear door fixed door glass seal from front falcon door applique
NOTE:
Release LH rear door fixed door glass seal to gain access to fasteners securing front falcon door applique
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- Remove screws securing LH front falcon door applique
NOTE:
2x screws, T25, 3 N.m
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- Remove LH front falcon door applique
NOTE:
2x clips
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- Remove LH rear inner belt seal
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- Remove fasteners
NOTE:
1x bolt 7 N.m, 1x fir clip
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- Fold down air bag
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- Partially remove rear pinch sensor
NOTE:
7x push clips
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- Remove LH rear fixed glass fasteners
NOTE:
5x T25 bolts 4.5 N.m
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- Partially remove LH rear window seal
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- Remove LH rear door fixed glass
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- Remove rear door fixed glass seal
NOTE:
Pull seal down from upper outer belt molding and then up out of the door to remove
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- Install rear door fixed glass seal
NOTE:
Apply P-80 Emulsion Grease onto seal, Install seal down into door and then press up into upper outer belt molding
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- Install LH rear door fixed glass
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- Secure LH rear window seal
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- Install LH rear fixed glass fasteners
NOTE:
5x T25 bolts 4.5 N.m
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- Secure LH rear pinch sensor
NOTE:
7x clips
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- Secure LH rear door air bag
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- Install LH rear door air bag fasteners
NOTE:
1x bolt 7 N.m, 1x fur clip
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- Install LH rear inner belt seal
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- Install LH front falcon door applique
NOTE:
2x clips
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- Install screws securing LH front falcon door applique
NOTE:
2x screws, T25, 3 N.m
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- Install LH rear door fixed door glass seal onto front falcon door applique
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- Install window glass into vehicle and seat it onto the regulator
NOTE:
1x clip, Recommend assistance, Carefully feed window glass into door and seat it into the rear clip and forward brace
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- Verify window glass fitment and tighten nut securing the front of the window to the regulator
NOTE:
1x nut, 10 mm, 9 N.m,
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- Install LH falcon door speaker
NOTE:
4x screws, T25, 4 N.m, 1x connector
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- Install release cable through the LH closeout panel
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- Secure window motor onto the back of the closeout panel
NOTE:
2x tabs
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- Install screws securing window motor to LH closeout panel
NOTE:
3x screws, T30, 1.8 N.m
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- Install LH closeout panel
NOTE:
10x bolts, T25, 1.8 N.m
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- Connect falcon door protection ECU
NOTE:
1x connector, securing locking tab
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- Connect LH falcon door air bag connector
NOTE:
1x connector, Engage locking tab
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- Connect LH falcon door module
NOTE:
2x connectors
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- Install clips securing harnesses and connectors to closeout panel
NOTE:
7x clips
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- Install LH rear door trim panel
NOTE:
2x connectors, 13 clips, replace all clips, Install door trim starting from top and make sure the door trim tap is fitted correctly on the inner belt seal
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- Install LH rear door trim bolts securing door trim panel to door
NOTE:
8x bolts, 10 mm, 6 N.m
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- Install LH rear door decor trim panel
NOTE:
7x clips, 2x connectors, Take care not to damage door trim panel
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- Install LH rear lower door garnish
NOTE:
9x V-clips
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- Connect First Responder Loop and LV battery connector
NOTE:
2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage upper locking tab when fully seated
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- Install rear underhood apron
NOTE:
11x clips, 2x datums
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- Close hood
- Calibrate the rear doors.
NOTE:
If the "Calibration Needed" message appears on the vehicle touchscreen, touch and hold Calibrate
to calibrate the rear doors.
- Install LH rear door outer belt trim
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- Test window function and check window fitment, adjust as needed
NOTE:
Refer to CVIS for latest specifications https://service.teslamotors.com/protected-doc/ModelS/TheoryOp/InspectionStandards/index_frames.html
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