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Home >> Tesla >> 2021 >> Model S Plaid >> Repair and Diagnosis (Single Page) >> Body & Frame >> Exterior Body Panels >> Body -- Model S >> Bumper/Fascia >> Bumper Beam - Front - Remove And Replace >> Install

Bumper Beam - Front - Remove And Replace: Install

  1. Position the front bumper beam onto the vehicle, and then install bolts (x2).

    Torque 5 N.m 

    Tip: Use of the following tool(s) is recommended:

    • 10 mm socket
    • Flex head ratchet/flex head torque wrench
    • 6 in extension
    G15077170Courtesy of TESLA, INC.
    G15077171Courtesy of TESLA, INC.
  2. Install the rear nuts (x4) that attach the front bumper beam to the carrier.

    Torque 60 N.m 

    CAUTION: Be careful not to damage the active shutter.

    Tip: Use of the following tool(s) is recommended:

    • 15 mm deep socket
    • Flex head ratchet/flex head torque wrench
    • 3 in extension
    G15077172Courtesy of TESLA, INC.
    G15077173Courtesy of TESLA, INC.
  3. Install the front nuts that attach the front bumper beam to the carrier.

    Torque 60 N.m 

    Tip: Use of the following tool(s) is recommended:

    • 15 mm deep socket
    • Flex head ratchet/flex head torque wrench
    • 3 in extension
    G15077174Courtesy of TESLA, INC.
    G15077175Courtesy of TESLA, INC.
  4. Position the front shotguns accelerator sensor into the vehicle, and then install the bolt that attaches it to the vehicle.

    Torque 10 N.m 

    Tip: Use of the following tool(s) is recommended:

    • 10 mm socket
    • Flex head ratchet/flex head torque wrench
    G15077176Courtesy of TESLA, INC.
    G15077177Courtesy of TESLA, INC.
  5. Connect the front shotguns accelerator sensor electrical connector, and then push the red locking tab into the connector to engage the connector lock.
    G15077178Courtesy of TESLA, INC.
  6. Position the front bumper accelerator sensor into the vehicle, and then install the bolt that attaches the sensor to the vehicle.

    Torque 10 N.m 

    Tip: Use of the following tool(s) is recommended:

    • 10 mm socket
    • Flex head ratchet/flex head torque wrench
    G15077179Courtesy of TESLA, INC.
    G15077180Courtesy of TESLA, INC.
  7. Connect the front bumper accelerator sensor electrical connector, and then push the red locking tab into the connector to engage the connector lock.
    G15077181Courtesy of TESLA, INC.
  8. Position the bumper beam foam onto the bumper beam, and then install the clips (x4).

    Tip: Bend the clip tabs downward to ease installation.

    G15077182Courtesy of TESLA, INC.
    G15077183Courtesy of TESLA, INC.
  9. Install the front fascia assembly. See Fascia Assembly - Front (Remove And Install) .