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Home >> Tesla >> 2021 >> Model S Plaid >> Repair and Diagnosis (Single Page) >> Accessories & Equipment >> Interior/Exterior Trim >> Body -- Model S >> Body Panels >> Door Assembly - Rear - LH - Remove And Replace >> Remove

Door Assembly - Rear - LH - Remove And Replace: Remove

  1. Remove the LH rear door trim panel. See Panel - Door Trim - Rear - LH (Remove and Replace) .
  2. Remove the bolts that attach the LH rear door grab handle to the door assembly, and then remove the grab handle from the door.

    Tip: Use of the following tool(s) is recommended:

    • 8 mm socket
    G15078327Courtesy of TESLA, INC.
    G15078328Courtesy of TESLA, INC.
  3. Remove the butyl patches that cover the LH rear door regulator isolator clamps.
    G15078329Courtesy of TESLA, INC.
  4. Remove plugs (x2) that cover the openings in LH rear door to access the LH rear door regulator mounting guides.
    G15078330Courtesy of TESLA, INC.
  5. Connect the window switch special tool to the LH rear door harness.
  6. Pull the white tab to release the connector lock, and then disconnect the LH rear door handle controller electrical connector.
    G15078331Courtesy of TESLA, INC.
  7. Disconnect the LH rear door pressure sensor electrical connector.
    NOTE: DO NOT push down on the red locking tab. Pull the tab away from the connector until the connector is unlocked, and then continue pulling to release the connector.
    G15078332Courtesy of TESLA, INC.
  8. Remove the bolts (x6) that attach the LH rear door closeout panel to the door assembly.

    Torque 4 N.m 

    Tip: Use of the following tool(s) is recommended:

    • 8 mm socket
    • Flex head ratchet/flex head torque wrench
    • 2 in extension
    G15078333Courtesy of TESLA, INC.
  9. Release the clips (x3) that attach the wiring harness to the LH rear door closeout panel, and then remove the closeout panel from the vehicle.
    NOTE: Release the clips from the back of panel to prevent damage.
    G15078334Courtesy of TESLA, INC.
  10. Remove the LH rear door speaker. See Speaker - Rear Door - LH (Remove and Replace) .
  11. Use the window switch special tool to raise the LH rear door glass partially for access to the foremost regulator isolator clamp.
  12. Remove the bolt that attaches the rear LH door glass to the foremost regulator isolator clamp.

    Tip: Use of the following tool(s) is recommended:

    • 10 mm deep socket
    • Flex head ratchet/flex head torque wrench
    • 2 in extension
    G15078335Courtesy of TESLA, INC.
  13. Raise the LH rear window partially for access to the rearmost regulator isolator clamp.
  14. Remove the bolt that attaches the rear LH door glass to the rearmost regulator isolator clamp.

    Tip: Use of the following tool(s) is recommended:

    • 10 mm deep socket
    • Flex head ratchet/flex head torque wrench
    • 2 in extension
    G15078336Courtesy of TESLA, INC.
  15. Release the LH C-pillar margin seal from the LH rear door assembly, and then remove the seal from the assembly.
    G15078337Courtesy of TESLA, INC.
  16. Release the LH rear door margin seal from the LH rear door assembly, and then remove the seal from the assembly.
    G15078338Courtesy of TESLA, INC.
  17. Release the clips (x11) that attach the LH rear door seal to the door assembly, and then remove the seal from the assembly.
    G15078339Courtesy of TESLA, INC.
    G15078340Courtesy of TESLA, INC.
  18. Remove the LH B-pillar margin rear door seal. See Seal - Door - Rear - Margin - B Pillar - LH (Remove and Replace) .
  19. Remove the LH rear door inner belt seal. See Seal - Inner Belt - Rear Door - LH (Remove and Replace) .
  20. Remove rear LH door glass from the door assembly.
    G15078341Courtesy of TESLA, INC.
    G15078342Courtesy of TESLA, INC.
  21. Remove the lower LH rear regulator mounting nuts (x2).

    Tip: Use of the following tool(s) is recommended:

    • 10 mm socket
    G15078343Courtesy of TESLA, INC.
    G15078344Courtesy of TESLA, INC.
  22. Remove the plug and butyl patch that cover the LH rear door regulator upper mounting nuts.
    G15078345Courtesy of TESLA, INC.
  23. Remove the LH rear door regulator upper mounting nuts (x2).

    Torque 10 N.m 

    Tip: Use of the following tool(s) is recommended:

    • 10 mm socket
    G15078346Courtesy of TESLA, INC.
  24. Remove the screws (x3) that attach the LH rear window regulator motor to the door.

    Torque 3 N.m 

    Tip: Use of the following tool(s) is recommended:

    • Torx T30 socket
    G15078347Courtesy of TESLA, INC.
  25. Release the LH rear window regulator from the lower mounts.
    G15078348Courtesy of TESLA, INC.
    G15078349Courtesy of TESLA, INC.
    G15078350Courtesy of TESLA, INC.
  26. Collapse and partially maneuver the LH rear window regulator through the door opening enough to access the motor harness electrical connector.
    G15078351Courtesy of TESLA, INC.
  27. Disconnect the LH rear window regulator motor electrical connector.
    G15078352Courtesy of TESLA, INC.
    G15078353Courtesy of TESLA, INC.
  28. Remove the LH rear window regulator from the door.
    G15078354Courtesy of TESLA, INC.
  29. Release the locking tab, and then disconnect the LH rear door handle electrical connector.
    G15078355Courtesy of TESLA, INC.
  30. Remove the rubber grommets, and then push the wiring harness and grommet assembly into the LH rear door.
    G15078356Courtesy of TESLA, INC.
  31. Release the clips (x8) that attach the wiring harness to the LH rear door.
    G15078357Courtesy of TESLA, INC.
    G15078358Courtesy of TESLA, INC.
    G15078359Courtesy of TESLA, INC.
  32. Remove the wiring harness from the LH rear door.
    G15078360Courtesy of TESLA, INC.
    G15078361Courtesy of TESLA, INC.
  33. Apply tape to the LH rear door exterior handle, and then carefully cut around the door handle to protect the handle and door.
    G15078362Courtesy of TESLA, INC.
  34. Remove the nuts (x4) that attach the LH rear door exterior handle to the door assembly, and then remove the handle from the door.

    Torque 9 N.m 

    NOTE: Access the bottom left nut by reaching into the door opening.

    Tip: Use of the following tool(s) is recommended:

    • 10 mm socket
    G15078363Courtesy of TESLA, INC.
    G15078364Courtesy of TESLA, INC.
    G15078365Courtesy of TESLA, INC.
  35. Remove the bolts (x2) that attach the LH rear door striker to the LH rear door, and then remove the striker from the door.

    Torque 22 N.m 

    Tip: Use of the following tool(s) is recommended:

    • Torx T40 socket
    G15078366Courtesy of TESLA, INC.
    G15078367Courtesy of TESLA, INC.
  36. With an assistant supporting the door, remove the hinge bolts (x4) that attach the LH rear door to the vehicle, and then remove the door from the vehicle.

    Torque 24 N.m 

    Tip: Use of the following tool(s) is recommended:

    • 13 mm socket
    G15078368Courtesy of TESLA, INC.
    G15078369Courtesy of TESLA, INC.
    G15078370Courtesy of TESLA, INC.
    G15078371Courtesy of TESLA, INC.