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Home >> Tesla >> 2019 >> Model X Performance >> Repair and Diagnosis >> Electrical >> Body Electrical >> Electrical System -- Model X >> Harnesses >> MX Electrical - Harnesses - Main and Front Body Harnesses - Main Body Harness RHD (RR)

MX Electrical - Harnesses - Main and Front Body Harnesses - Main Body Harness RHD (RR)

Last modified: 02/07/2023 19:43:59

G00644136Courtesy of TESLA, INC.
NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. 
NOTE: See to make sure wearing proper PPE when performing the below procedure.
WARNING: This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Drive the vehicle into a stall with a rack
  2. Open all four doors
    G00647010Courtesy of TESLA, INC.
  3. Move 2nd row seats forward using easy entry
    G00647431Courtesy of TESLA, INC.
  4. Fold 3rd row seats down
    G00647432Courtesy of TESLA, INC.
  5. Remove rear load floor
    G15204320Courtesy of TESLA, INC.
  6. Remove front lower carpet trim panel
    NOTE: Release 3rd row seat wiring harnesses from panel
    G00647433Courtesy of TESLA, INC.
  7. Fold 3rd row seats up
    G15204367Courtesy of TESLA, INC.
  8. Disconnect 3rd row seat electrical connectors
    NOTE: 2x connectors
    G00646253Courtesy of TESLA, INC.
  9. Lift 3rd row lower cushion
    NOTE: 3x clips
    G00646255Courtesy of TESLA, INC.
    G00646256Courtesy of TESLA, INC.
  10. Set up the torchless heat induction tool
  11. Remove 3rd row seats front bolts
    NOTE: 4x bolts, T45, 34 Nm, discard patch bolts
    G00646257Courtesy of TESLA, INC.
    G00646258Courtesy of TESLA, INC.
  12. Remove 3rd row rear seat bolt covers
    NOTE: Plastic can be damaged/melted while applying the heat gun to the bolt inside each cover
    G00647434Courtesy of TESLA, INC.
  13. Remove 3rd row seats rear bolts
    NOTE: 4x bolts, T45, 34 Nm, discard patch bolts
    G00646259Courtesy of TESLA, INC.
  14. Remove 3rd row seat from vehicle
    NOTE: Recommend assistance
    G00646260Courtesy of TESLA, INC.
    G00646261Courtesy of TESLA, INC.
  15. Chase bolts holes to clean out the old lock tight
    G00647435Courtesy of TESLA, INC.
  16. Remove 3rd row carpet from vehicle
  17. Apply tape to RH racetrack trim for protection.
  18. Apply tape to LH racetrack to avoid damage
    G00646264Courtesy of TESLA, INC.
  19. Pull back lower seal on LH B-Pillar applique and remove screws securing LH B-Pillar applique
    NOTE: 2x bolts, T25, 3 Nm
    G00646283Courtesy of TESLA, INC.
  20. Release retaining clip securing the LH B-Pillar applique to the body
    NOTE: 1x retaining clip, Clip is located about 80mm below camera lens opening, Slide plastic pry tool behind LH applique seal and twist to release clip
    G00646284Courtesy of TESLA, INC.
  21. Release the LH B-Pillar applique from the body
    NOTE: Pull applique down to release upper tab and pull applique away from body, Use caution as camera harness does not have much slack
    G00646285Courtesy of TESLA, INC.
  22. Disconnect LH B-Pillar camera connector
    NOTE: 1x connector, Hold LH B-Pillar applique away from body to gain better access to the camera connector
    G00646286Courtesy of TESLA, INC.
  23. Remove LH B-Pillar applique from vehicle
    NOTE: Release B-pillar applique seal away from applique, Start at the top side and work around until seal is off, Do not damage seal
    G00646309Courtesy of TESLA, INC.
    G00646310Courtesy of TESLA, INC.
  24. Pull back lower seal on RH side and remove screws securing RH applique
    NOTE: 2x bolts, T25, 3 Nm
    G00646305Courtesy of TESLA, INC.
  25. Slide plastic pry tool behind RH applique seal and twist to release clip
    NOTE: Clip is located about 80mm below camera lens opening
    G00646284Courtesy of TESLA, INC.
  26. Release the LH B-Pillar applique from the body
    NOTE: Pull applique down to release upper tab and pull applique away from body, Use caution as camera harness does not have much slack
    G00646285Courtesy of TESLA, INC.
  27. Hold RH applique away from body and disconnect camera harness connector
    NOTE: 1x connector
    G00646308Courtesy of TESLA, INC.
  28. Remove LH B-Pillar applique from vehicle
    NOTE: Release B-pillar applique seal away from applique, Start at the top side and work around until seal is off, Do not damage seal
    G00646309Courtesy of TESLA, INC.
    G00646310Courtesy of TESLA, INC.
  29. Remove LH sunvisor bezel
    NOTE: 6x clips, 1x tab, Release clips, then slide bezel towards front of vehicle to release
    G00645442Courtesy of TESLA, INC.
    G00645443Courtesy of TESLA, INC.
    G00645444Courtesy of TESLA, INC.
  30. Remove LH upper A-pillar trim
    NOTE: 1x nut, 13mm, 8 Nm, 1x screw, T20, 2 Nm, 2x bolts, 10mm, 5 Nm, 2x connectors
    G00647436Courtesy of TESLA, INC.
    G00647437Courtesy of TESLA, INC.
    G00647438Courtesy of TESLA, INC.
  31. Move LH front seat forward
    G00644370Courtesy of TESLA, INC.
  32. Remove LH rear welcome plate
    NOTE: 8x clips
    G00645385Courtesy of TESLA, INC.
    G00645386Courtesy of TESLA, INC.
  33. Remove LH rear door sill trim
    NOTE: 1x bolt, T25, 2x clips, 2.5 Nm Discard bolt after removal
    G00645387Courtesy of TESLA, INC.
  34. Remove LH front lower door sill
    NOTE: 8x clips, 3x datums
    G00645389Courtesy of TESLA, INC.
    G00645390Courtesy of TESLA, INC.
  35. Remove LH lower A-pillar trim
  36. Move LH front door seal away from B-pillar
    G00647439Courtesy of TESLA, INC.
    G00647440Courtesy of TESLA, INC.
  37. Remove bolts securing LH lower B-pillar
    NOTE: 7x clips, 2x bolts, T25, 3 Nm
    G00646276Courtesy of TESLA, INC.
  38. Remove bolts securing LH upper B-pillar
    NOTE: 2x bolts, T25, 3 Nm, 3x clips
    G00646278Courtesy of TESLA, INC.
  39. Remove bolt securing LH C-pillar lower trim panel
    NOTE: 1x patch bolt, T25, 2.5 Nm, discard patch bolt
    G00647441Courtesy of TESLA, INC.
  40. Remove LH trunk sill side trim
    NOTE: 4x clips
    G00646265Courtesy of TESLA, INC.
    G00646266Courtesy of TESLA, INC.
  41. Remove screw securing LH C-pillar mid trim
    NOTE: 1x screw, T20, 2 Nm
    G00646267Courtesy of TESLA, INC.
  42. Release clips securing LH C-pillar mid trim and remove
    NOTE: 9x clips
    G00646268Courtesy of TESLA, INC.
    G00646269Courtesy of TESLA, INC.
  43. Remove fasteners securing LH upper C-pillar trim panel
    NOTE: 1x patch bolt, T25, 3 Nm, 3x screws, T20, 2 Nm
    G00646270Courtesy of TESLA, INC.
  44. Release clips and remove LH upper C-pillar trim panel
    NOTE: 6x clips, 2 clips along front edge and 4 clips along top edge
    G15204660Courtesy of TESLA, INC.
    G00646271Courtesy of TESLA, INC.
  45. Remove RH rear welcome plate
    NOTE: 8x clips
    G00645393Courtesy of TESLA, INC.
    G00645394Courtesy of TESLA, INC.
  46. Remove bolt securing RH C-pillar lower trim panel
    NOTE: 1x patch bolt, T25, 2.5 Nm, discard patch bolt
    G00646561Courtesy of TESLA, INC.
  47. Remove RH trunk sill side trim
    NOTE: 4x clips
    G15204321Courtesy of TESLA, INC.
    G00647442Courtesy of TESLA, INC.
  48. Remove screw securing RH C-pillar mid trim
    NOTE: 1x screw, T20, 2 Nm
    G15204329Courtesy of TESLA, INC.
  49. Release clips securing RH C-pillar mid trim and remove
    NOTE: 9x clips
    G15204330Courtesy of TESLA, INC.
    G00646290Courtesy of TESLA, INC.
  50. Remove fasteners securing RH upper C-pillar trim panel
    NOTE: 1x screw, T-25, 3 Nm 3x screws, T-20, 2 Nm
    G00646270Courtesy of TESLA, INC.
  51. Release clips and remove RH upper C-pillar trim panel
    NOTE: 6x clips
    G15204660Courtesy of TESLA, INC.
  52. Remove screws securing trunk sill panel
    NOTE: 2x screw, T25, 3 Nm
    G00647443Courtesy of TESLA, INC.
  53. Pull up to release clips and remove trunk sill panel
    NOTE: 4x clips
    G00647444Courtesy of TESLA, INC.
  54. Remove clips securing rear wall trim panel
    NOTE: 4x push clips
    G00647445Courtesy of TESLA, INC.
  55. Release clips and remove rear wall trim panel
    NOTE: Pull panel towards front of vehicle and then pull up to release
    G00647446Courtesy of TESLA, INC.
  56. Remove trunk board
    G00646244Courtesy of TESLA, INC.
  57. Remove screws securing C-pillar lower panel to LH parcel shelf support
    NOTE: 2x screws, T20, 2 Nm
    G15204662Courtesy of TESLA, INC.
  58. Release clips securing rear edge of LH C-pillar lower panel to rear trunk side carpet panel and pull top edge of C-pillar lower panel out
    NOTE: 2x clips, 1x magnet
    G00646554Courtesy of TESLA, INC.
  59. Release clips securing LH C-pillar lower panel along front edge and remove panel
    NOTE: 9x clips, 1x magnet
    G15204663Courtesy of TESLA, INC.
  60. Release clips securing LH rear trunk side carpet panel to bracket
    NOTE: 5x push clips, One is hidden between 3rd row seat and trunk side carpet panel
    G15204666Courtesy of TESLA, INC.
    G15204667Courtesy of TESLA, INC.
  61. Remove LH trunk side carpet panel
    NOTE: 2x connectors, Disconnect trunk light and 12V outlet connectors before removal, Pull rear lower corner of LH trunk side carpet panel out and downwards to remove panel
    G15204669Courtesy of TESLA, INC.
    G00646385Courtesy of TESLA, INC.
    G00646386Courtesy of TESLA, INC.
  62. Remove fasteners securing C-pillar lower panel to RH parcel shelf support
    NOTE: 2x screws, T20, 2 Nm
    G15204333Courtesy of TESLA, INC.
  63. Release clips securing rear edge of RH C-pillar lower panel to rear trunk side carpet panel and pull top edge of C-pillar lower panel out
    NOTE: 2x clips, 1x magnet
    G00646560Courtesy of TESLA, INC.
  64. Release clips securing RH C-pillar lower panel along front edge and remove panel
    NOTE: 9x clips, 1x magnet
    G15204336Courtesy of TESLA, INC.
  65. Release clips securing RH rear trunk side carpet panel to bracket
    NOTE: 3x push clips, One is hidden between 3rd row seat and trunk side carpet panel
    G00646391Courtesy of TESLA, INC.
    G00646392Courtesy of TESLA, INC.
  66. Pull rear lower corner of RH trunk side carpet panel out and downwards to remove panel
    G15204689Courtesy of TESLA, INC.
  67. Remove RH sunvisor bezel
    NOTE: 6x clips, 1x tab, Release clips, then slide bezel towards front of vehicle to release
    G00645448Courtesy of TESLA, INC.
  68. Remove RH upper A - pillar trim
    NOTE: 1x nut, 13mm, 8 Nm, 1x screw, T20, 2 Nm, 2x bolts, 10mm, 5 Nm, 2x connectors
    G00647447Courtesy of TESLA, INC.
    G00647448Courtesy of TESLA, INC.
  69. Move RH front seat forward
    G00647449Courtesy of TESLA, INC.
  70. Remove RH rear door sill trim
    NOTE: 1x patch bolt, T25, 2.5 Nm, 2x clips
    G00645395Courtesy of TESLA, INC.
  71. Remove RH front door sill trim
    NOTE: 7x clips
    G00647450Courtesy of TESLA, INC.
    G00647451Courtesy of TESLA, INC.
  72. Remove RH lower A-pillar trim
  73. Move RH front door seal away from B-pillar
    G00647452Courtesy of TESLA, INC.
  74. Remove bolts securing RH lower B-pillar
    NOTE: 2x bolts, T25, 3 Nm, 7x clips
    G00646299Courtesy of TESLA, INC.
  75. Remove bolts securing RH upper B-pillar
    NOTE: 2x bolts, T25, 3 Nm, 3x clips
    G00646301Courtesy of TESLA, INC.
  76. Remove front LH, RH screws securing headliner to upper body pane
    NOTE: 2x screws, T20, 2 Nm, 34x clips, Lower headliner starting from the rear side
    G00646379Courtesy of TESLA, INC.
    G00646380Courtesy of TESLA, INC.
  77. Disconnect headliner harness
    NOTE: 1x connector
    G00646381Courtesy of TESLA, INC.
  78. Remove headliner from vehicle
    NOTE: 30x clips, Recommend assistance Remove through liftgate
    G00646382Courtesy of TESLA, INC.
    G00646383Courtesy of TESLA, INC.
    G00646384Courtesy of TESLA, INC.
  79. Move 2nd row seats back using easy entry switch
  80. Remove second row floor panel 2
    NOTE: 4x clips, Recommend assistance, Tilt front edge upwards and remove in vertical position, Take precautions from damaging the rear of the console during removal
    G00646339Courtesy of TESLA, INC.
  81. Move both 2nd row seats forward using easy entry
    G00647431Courtesy of TESLA, INC.
  82. Remove second row floor panel 3
    NOTE: 2x clips
    G00647453Courtesy of TESLA, INC.
  83. Move both 2nd row seats rearward using easy entry
    NOTE: If easy entry is not working use comfort button on the side of the seat
    G00647431Courtesy of TESLA, INC.
  84. Move RH front seat back
  85. Move LH front seat backward
    G00645294Courtesy of TESLA, INC.
  86. Lower steering column fully and move away from IP
    G00647454Courtesy of TESLA, INC.
  87. Remove IP cubby
    NOTE: 2x clips
    G00646311Courtesy of TESLA, INC.
    G00646312Courtesy of TESLA, INC.
  88. Remove LH IP side trim
    NOTE: 3x clips
    G00647455Courtesy of TESLA, INC.
  89. Remove LH SWD bezel
    NOTE: 3x locating tabs, Slides out to the side
    G00647456Courtesy of TESLA, INC.
  90. Remove binnacle cover panel
    NOTE: 2x clips
    G00647457Courtesy of TESLA, INC.
  91. Remove screws securing top pad at binnacle area
    NOTE: 2x screws, T-20, 2 Nm
    G00647458Courtesy of TESLA, INC.
  92. Release top pad at leading edge, from drivers outer finisher to inner finisher
    G00647459Courtesy of TESLA, INC.
  93. Remove drivers lower IP trim
    NOTE: 9x clips
    G00647460Courtesy of TESLA, INC.
  94. Release steering column cover to the instrument cluster bezel
    NOTE: 2x clips
    G00647461Courtesy of TESLA, INC.
  95. Remove the instrument cluster bezel from the IP carrier
    NOTE: 4x screws, T20, 2.3 Nm
    G00645371Courtesy of TESLA, INC.
  96. Remove drivers inner finisher to bezel
    NOTE: 2x screws, T-20, 2 Nm
    G00647462Courtesy of TESLA, INC.
  97. Remove drivers outer finisher
    NOTE: 3x screws, T-20, 2 Nm
    G00647463Courtesy of TESLA, INC.
  98. Remove RH IP side trim
    NOTE: 3x clips
    G00647464Courtesy of TESLA, INC.
  99. Remove RH SWD bezel
    NOTE: 3x locating tabs, Slides out to side
    G00647465Courtesy of TESLA, INC.
  100. Remove glove box upper trim
    G00647466Courtesy of TESLA, INC.
  101. Remove glove box lower trim
    G00647467Courtesy of TESLA, INC.
  102. Open glovebox
    G00647468Courtesy of TESLA, INC.
  103. Remove the glove box assembly
    NOTE: 6x screws, T20, 2.3 Nm, 3x connectors
    G00645357Courtesy of TESLA, INC.
    G00645358Courtesy of TESLA, INC.
  104. Set steering wheel column fully retracted and in the upward-most position
    NOTE: This will aid in making room for front seat removal
    G00647469Courtesy of TESLA, INC.
  105. Remove plastic seat track covers on from the front and rear seat rails
    NOTE: 4x seat track covers. On older production vehicles, each seat track cover is secured with a fastener on the underside of the cover, 4x screws, PH2, 2 Nm
    G00647470Courtesy of TESLA, INC.
    G00647471Courtesy of TESLA, INC.
  106. Move LH seat forward to access to rear seat track bolts
    G00644370Courtesy of TESLA, INC.
  107. Remove LH front seat rear fasteners
    G00645292Courtesy of TESLA, INC.
    G00645293Courtesy of TESLA, INC.
  108. Move LH front seat backward
    G00645294Courtesy of TESLA, INC.
  109. Remove LH front seat front fasteners
    NOTE: 2x patch bolts, T45P, 34 Nm, Discard after removal, Use Torchless heat induction tool to help remove bolts if necessary
    G00645298Courtesy of TESLA, INC.
    G00645299Courtesy of TESLA, INC.
  110. Adjust the position of the LH seat for easy removal
    NOTE: Middle of track, most upright position, seat fully up off the floor
    G00647472Courtesy of TESLA, INC.
  111. Remove all Seat track covers off the RH seat
    NOTE: 4x seat track covers, On older production vehicles, each seat track cover is secured with a fastener on the underside of the cover, 4x screws, PH2, 2 Nm
    G00647473Courtesy of TESLA, INC.
    G00647474Courtesy of TESLA, INC.
  112. Remove RH front seat rear fasteners
    NOTE: 2x bolts, T45+, 34 Nm, Discard after removal, Use Torchless heat induction tool to help remove bolts
    G00645305Courtesy of TESLA, INC.
    G00645306Courtesy of TESLA, INC.
  113. Move RH front seat backward
    G00645307Courtesy of TESLA, INC.
  114. Remove RH front seat front fasteners
    NOTE: 2x bolts, T45, 34 Nm, Discard after removal, Use Torchless heat induction tool to help remove bolts
    G00645308Courtesy of TESLA, INC.
    G00645309Courtesy of TESLA, INC.
  115. Set RH Seat to a Center Position for easy removal from vehicle
    G00647475Courtesy of TESLA, INC.
  116. Use MCU screen to put the vehicle into jack mode.
  117. Place vehicle into "Tow Mode"
    NOTE: Via Controls > "Service"
    G00647476Courtesy of TESLA, INC.
  118. Move the rack legs under the vehicle but do not lift in this step.
  119. Remove underhood aprons
    NOTE: 4x aprons, LH and RH aprons have 1x clip each
    G15205247Courtesy of TESLA, INC.
  120. Remove frunk carpet
    NOTE: 2x connectors
    G00645311Courtesy of TESLA, INC.
  121. Remove underhood storage unit
    NOTE: 10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
    G15204698Courtesy of TESLA, INC.
    G15204699Courtesy of TESLA, INC.
    G15204700Courtesy of TESLA, INC.
  122. Remove HEPA filter
    NOTE: Lift up from bottom and pull out
    G15204701Courtesy of TESLA, INC.
  123. Disconnect 12V negative terminal and First Responder Loop
    NOTE: 1x nut, 10mm, 5 Nm, 1x connector, Wait at least 2 minutes before disconnecting modules or HV components
    G00645312Courtesy of TESLA, INC.
    G00645313Courtesy of TESLA, INC.
  124. Raise the vehicle to access HV battery
  125. Remove shear plates both sides (This helps inremoving aero shield)
    NOTE: 6x screws, T-25, 3 Nm 2x nuts, 15mm, 30 Nm 2x bolts, 10mm, 5 Nm 4x push clips
    G00647477Courtesy of TESLA, INC.
  126. Remove mid aero shield
    NOTE: 20x bolts, 10mm, 4 Nm, 2x push clips
    G15205260Courtesy of TESLA, INC.
    G15205261Courtesy of TESLA, INC.
    G15205262Courtesy of TESLA, INC.
  127. Remove front bash plate extrusion
    NOTE: 2x bolts, T30, 16 Nm
    G15205263Courtesy of TESLA, INC.
  128. Remove LH ski side covers
    NOTE: 14x clips, 3x covers
    G00646401Courtesy of TESLA, INC.
  129. Remove RH ski side covers
    NOTE: 14x push clips, 3x covers
    G00646402Courtesy of TESLA, INC.
  130. Remove and discard remaining eight center bolts securing HV battery
    NOTE: 8x bolts, E12, 38 Nm, Discard after removal
    G00647478Courtesy of TESLA, INC.
  131. Remove front four HV battery bolts
    NOTE: 4x patch bolts, 13mm, 30 Nm, Discard after removal
    G00647479Courtesy of TESLA, INC.
  132. Remove and discard 21mm bolts securing front of HV battery
    NOTE: 2x bolts, 21mm, 115 Nm, Discard after removal
    G00646404Courtesy of TESLA, INC.
  133. Position battery table beneath vehicle
    G15205268Courtesy of TESLA, INC.
  134. Remove and discard RH rocker bolts
    NOTE: 8x patch bolts, 13mm, 55 Nm, Discard after removal
    G00647480Courtesy of TESLA, INC.
  135. Raise vehicle and remove battery table
    NOTE: Recommend assistance
    G15205268Courtesy of TESLA, INC.
  136. Verify no high voltage at HV rapid mate
    NOTE: Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
    G00646407Courtesy of TESLA, INC.
  137. Disconnect rear subframe harness from main body harness
    NOTE: 3x connectors, 1x clip
    G00647481Courtesy of TESLA, INC.
  138. Disconnect the rear parking assist harness connector and rear BLE connector
    NOTE: 2x connectors
    G00646415Courtesy of TESLA, INC.
  139. Disconnect tow hitch connector
    NOTE: 1x connector
    G00647482Courtesy of TESLA, INC.
  140. Disconnect 12V logic connector from the charger
    NOTE: 1x connector
    G00646416Courtesy of TESLA, INC.
  141. Release harness from body
    NOTE: 4x harness clips
    G00647483Courtesy of TESLA, INC.
    G00647484Courtesy of TESLA, INC.
  142. Push rubber grommet into the vehicle
    NOTE: Push the wiring harness into the vehicle from the bottom of the vehicle
    G00646419Courtesy of TESLA, INC.
    G00646420Courtesy of TESLA, INC.
    G00646421Courtesy of TESLA, INC.
  143. Remove bolts and Rear DU HV cable clips from HV battery LV logic connector bracket
    NOTE: 2x bolts, 10mm, 5 Nm 2x harness clips
    G00646409Courtesy of TESLA, INC.
  144. Release the HV battery LV logic connector cover from bracket
    NOTE: 6x clips 1x harness clip
    G00646410Courtesy of TESLA, INC.
  145. Remove the HV battery LV Logic connectors from bracket
    NOTE: 2x connectors, Make sure to remember the location of the connectors
    G00646411Courtesy of TESLA, INC.
  146. Push the logic harness through the body to the rear seat area
    G00646412Courtesy of TESLA, INC.
    G00646413Courtesy of TESLA, INC.
  147. Lower the vehicle
  148. Move the vehicle away from the hoist and place wheel chocks
    NOTE: Recommend assistance
  149. Pry out & Remove lower, Bottom LH Seat cover Panels
    NOTE: 6x clips, Applicable to early production seats only
  150. Disconnect LH Seat connectors and SRS connector
    NOTE: 2x connectors
    G00647485Courtesy of TESLA, INC.
  151. Remove LH front seat from vehicle
    NOTE: Recommend Assistance, Caution: Do not damage other components
    G00645316Courtesy of TESLA, INC.
  152. Pry out & Remove lower, Bottom RH Seat cover Panels
    NOTE: 6x clips, Applicable to early production seats only
  153. Disconnect RH Seat connectors and SRS connector
    NOTE: 2x connectors, Release red lock tab on yellow SRS connector prior to disconnecting
    G00647486Courtesy of TESLA, INC.
  154. Remove RH front seat from vehicle
    NOTE: Recommend Assistance, Caution: Do not damage other components
    G00646252Courtesy of TESLA, INC.
  155. Remove rear air outlet trim panel
    NOTE: 4x clips
    G00647487Courtesy of TESLA, INC.
    G00647488Courtesy of TESLA, INC.
    G00647489Courtesy of TESLA, INC.
  156. Disconnect the USB ports from the trim panel
    NOTE: 2x connectors
    G00645327Courtesy of TESLA, INC.
  157. Open the rear cup holder
    G00645328Courtesy of TESLA, INC.
  158. Remove the rear cupholder trim panel
    NOTE: Slide up to remove
    G00645329Courtesy of TESLA, INC.
    G00645330Courtesy of TESLA, INC.
  159. Close rear cup holder
    G00645331Courtesy of TESLA, INC.
  160. Release the rear center console trim panel
    NOTE: 8x clips
    G00647490Courtesy of TESLA, INC.
  161. Disconnect the harnesses from the module at rear trim panel
    NOTE: 6x connectors
    G00645333Courtesy of TESLA, INC.
  162. Release the LH & RH center console side trim panels
    G00647491Courtesy of TESLA, INC.
    G00647492Courtesy of TESLA, INC.
  163. Remove LH & RH center console closeout extensions
    G00647493Courtesy of TESLA, INC.
    G00647494Courtesy of TESLA, INC.
  164. Remove the front cup holder dividers, then remove the rubber mat at the base of the console
    G00645334Courtesy of TESLA, INC.
    G00645335Courtesy of TESLA, INC.
    G00645336Courtesy of TESLA, INC.
  165. Disconnect center console harness
    NOTE: 4x connectors, Number of connectors may vary depending on vehicle production level
    G00647495Courtesy of TESLA, INC.
    G00647496Courtesy of TESLA, INC.
  166. Remove the bolts securing center console assembly
    NOTE: 1x screw, T20, 2 Nm, 6x bolts, 10mm, 5 Nm
    G00645339Courtesy of TESLA, INC.
    G00645340Courtesy of TESLA, INC.
    G00645341Courtesy of TESLA, INC.
    G00645342Courtesy of TESLA, INC.
    G00645343Courtesy of TESLA, INC.
  167. Remove center console from vehicle
    NOTE: Recommend assistance
    G00647497Courtesy of TESLA, INC.
  168. Remove LH inner podium cover
    NOTE: 6x clips
    G00647498Courtesy of TESLA, INC.
    G00647499Courtesy of TESLA, INC.
  169. Remove RH inner podium cover
    G00647500Courtesy of TESLA, INC.
    G00647501Courtesy of TESLA, INC.
  170. Release LH and RH seat harnesses from seat riser podium
    NOTE: 2x clips
    G00647502Courtesy of TESLA, INC.
    G00647503Courtesy of TESLA, INC.
  171. Remove the inner seat riser fasteners and washers
    NOTE: 4x bolts, T45P, 34 Nm, Discard after removal
    G00647504Courtesy of TESLA, INC.
  172. Remove inner seat riser
    NOTE: Fold carpet back to ease removal of inner seat riser
    G00646335Courtesy of TESLA, INC.
    G00646336Courtesy of TESLA, INC.
  173. Remove LH outer seat riser cover
    G00647505Courtesy of TESLA, INC.
  174. Remove LH outer seat riser
    NOTE: 2x bolts, T45, 34 Nm
    G00645472Courtesy of TESLA, INC.
  175. Remove RH outer seat riser cover
    G00647505Courtesy of TESLA, INC.
  176. Remove RH outer seat riser
    NOTE: 2x bolts, T45, 34 Nm
    G00645473Courtesy of TESLA, INC.
  177. Remove 2nd row front floor
    NOTE: Recommend assistance
    G00647506Courtesy of TESLA, INC.
  178. Remove RH foot well cover
    NOTE: 2x clips, 1x connector, May need to press accelerator pedal down for more clearance
    G00647507Courtesy of TESLA, INC.
  179. Remove passenger footwell cover
    NOTE: 2x clips, 1x connector
    G15204413Courtesy of TESLA, INC.
    G15204414Courtesy of TESLA, INC.
  180. Remove the front carpet
    NOTE: Just pulls out
  181. Remove driver dead pedal
    NOTE: 2x bolts, 10mm, 5 Nm, 2x fir tree clip
    G00647508Courtesy of TESLA, INC.
    G00647509Courtesy of TESLA, INC.
  182. Remove LH 2nd row front carpet support
    NOTE: Foam block may vary depending on vehicle configuration and production level
    G00646374Courtesy of TESLA, INC.
    G00646375Courtesy of TESLA, INC.
  183. Remove passenger foot well bracket
    NOTE: 2x fur tree 2x fan clip
    G00647510Courtesy of TESLA, INC.
  184. Remove RH 2nd row front carpet support
    NOTE: Foam block may vary depending on vehicle configuration and production level
    G00646376Courtesy of TESLA, INC.
    G00646377Courtesy of TESLA, INC.
  185. Remove podium trim panels from LH 2nd row seat.
    G00647511Courtesy of TESLA, INC.
  186. Peel back stag beetle carpet decal from front sliding panel of the LH seat.
    G00647512Courtesy of TESLA, INC.
  187. Remove two screws securing front sliding panel to seat tracks from the LH seat.
    NOTE: 2x screws, T-25, 3 Nm
    G00647513Courtesy of TESLA, INC.
  188. Remove front sliding panel from seat tracks of the LH seat.
    G00647514Courtesy of TESLA, INC.
  189. Remove LH HVAC ducting between lower B pillar and upper C pillar
    NOTE: 2x bolts, 10mm, 5 Nm 1x nut, 10mm, 5 Nm, Remove all sections of ducting between the B-Pillar and C-Pillar, 2 foam ducts and 2 plastic duct couplers
    G00646378Courtesy of TESLA, INC.
  190. Remove the LH bracket from the harness
    NOTE: 2x clips
    G00646366Courtesy of TESLA, INC.
    G00646367Courtesy of TESLA, INC.
  191. Remove the fasteners securing LH Outer beaver dam
    NOTE: 2x nuts, 10mm, 5 Nm
    G00646370Courtesy of TESLA, INC.
  192. Release the harness clips from the LH Outer beaver dam remove from the vehicle
    G00646371Courtesy of TESLA, INC.
  193. Remove podium trim panels from RH 2nd row seat
    NOTE: 8x clips
    G00647515Courtesy of TESLA, INC.
  194. Peel back stag beetle carpet decal from front sliding panel of the RH seat.
    G00647516Courtesy of TESLA, INC.
  195. Remove two screws securing front sliding panel to seat tracks from the RH seat.
    NOTE: 2x, screws, T-25, 3 Nm
    G00647517Courtesy of TESLA, INC.
  196. Remove front sliding panel from seat tracks of the RH seat.
    G00647518Courtesy of TESLA, INC.
  197. Remove LH HVAC ducting
    NOTE: 2x bolts, 10mm, 5 Nm 1x nut, 10mm, 5 Nm, Remove all sections of ducting between the b pillar and c pillar, 2 foam ducts and 2 plastic duct couplers
    G00646378Courtesy of TESLA, INC.
    G00647519Courtesy of TESLA, INC.
    G00647520Courtesy of TESLA, INC.
    G00647521Courtesy of TESLA, INC.
  198. Remove the RH bracket from the harness
    G00646368Courtesy of TESLA, INC.
    G00646369Courtesy of TESLA, INC.
  199. Remove the fasteners securing the RH Outer beaver dam
    NOTE: 2x bolts, 10mm, 5 Nm
    G00646372Courtesy of TESLA, INC.
  200. Release the harness clips from the RH Outer beaver dam and remove from the vehicle
    NOTE: 2x harness clips
    G00646373Courtesy of TESLA, INC.
  201. Disconnect TPMS module from harness
    NOTE: 1x connector
    G00647522Courtesy of TESLA, INC.
  202. Disconnect the satellite radio harness
    NOTE: 1x connector
    G00647523Courtesy of TESLA, INC.
  203. Disconnect the GPS radio harness
    NOTE: 1x connector
    G00646491Courtesy of TESLA, INC.
  204. Release the clips that secure the harness to the closing plate
    NOTE: 5x harness clips
    G00646527Courtesy of TESLA, INC.
  205. Disconnect connectors from LH and RH falcon door module
    NOTE: 4x connectors
    G00646492Courtesy of TESLA, INC.
  206. Remove the bolts that secure the closing plate to the body
    NOTE: 8x bolts, 10mm, 10 Nm
    G00646493Courtesy of TESLA, INC.
  207. Remove Spine plate above headliner
    G00646494Courtesy of TESLA, INC.
  208. Remove LH minion bracket from vehicle
    NOTE: 3x push clips
    G15204671Courtesy of TESLA, INC.
  209. Remove screws securing LH trunk bracket
    NOTE: 2x bolts, T25, 3 Nm, 4x push clips
    G00646549Courtesy of TESLA, INC.
  210. Remove LH shock tower brace
    NOTE: 9x bolts, T40, 27 Nm
    G00646393Courtesy of TESLA, INC.
  211. Release tab securing LH foam duct to plastic duct and move duct to the side
    G00647524Courtesy of TESLA, INC.
  212. Remove clips securing RH minion bracket and remove bracket
    NOTE: 3x push clips
    G15204865Courtesy of TESLA, INC.
  213. Remove the RH trunk bracket
    NOTE: 2x bolts, T30, 7 Nm, 4x push clips
    G15204866Courtesy of TESLA, INC.
  214. Remove RH wheel house bracket
    NOTE: 9x bolts, T40, 27 Nm
    G00646394Courtesy of TESLA, INC.
  215. Remove fasteners securing ECU
    NOTE: 4x nuts, 8mm, 3 Nm *Use new nuts
  216. Disconnect LH side ECU connectors
    NOTE: 6x connectors
    G00647525Courtesy of TESLA, INC.
  217. Remove RH side ECU connectors
    NOTE: 4x connectors
    G00647526Courtesy of TESLA, INC.
  218. Disconnect air bag connectors and clips
    NOTE: 1x connector
  219. Remove the air bag mounting bolts
    NOTE: 2x bolts, 10mm, 10 Nm, Discard after removal
    G00647527Courtesy of TESLA, INC.
  220. Release the top pad working from right to left
    NOTE: *Tape top pad chrome to prevent damage, be cautious of creases when raising.
    G00647528Courtesy of TESLA, INC.
  221. Release MCU ground strap
    G00647529Courtesy of TESLA, INC.
  222. Remove top pad from vehicle
    NOTE: Recommend assistance
    G00647530Courtesy of TESLA, INC.
  223. Remove passenger finisher from IP carrier
    NOTE: 2x screws, T-20, 2 Nm
    G00647531Courtesy of TESLA, INC.
  224. Remove MCU from IP carrier
    NOTE: 4x bolts, T-25, 6 Nm 15x Electrical connections * Be careful, don't pull out too far prior to disconnect
    G00647532Courtesy of TESLA, INC.
  225. Remove the instrument cluster
    NOTE: 4x screws, T20, 2 Nm 2x connectors
    G00645375Courtesy of TESLA, INC.
    G00647533Courtesy of TESLA, INC.
  226. Remove mesh grille from IP carrier
    NOTE: 4x screws, T20, 2 Nm, 2x clips
    G00647534Courtesy of TESLA, INC.
    G00647535Courtesy of TESLA, INC.
  227. Remove steering wheel air bag
    NOTE: 2x screws, T-30, 3 Nm 3x connectors
    G00646347Courtesy of TESLA, INC.
    G00646348Courtesy of TESLA, INC.
    G00646349Courtesy of TESLA, INC.
    G00646350Courtesy of TESLA, INC.
  228. Remove steering wheel
    NOTE: 1x bolt, 10mm, 80 Nm, Mark spline for installation orientation
    G00646351Courtesy of TESLA, INC.
    G00646352Courtesy of TESLA, INC.
  229. Remove steering column module
    NOTE: 1x connector
    G00646353Courtesy of TESLA, INC.
    G00646354Courtesy of TESLA, INC.
    G00646355Courtesy of TESLA, INC.
  230. Remove the bolt that secures the lower shaft to the steering column
    NOTE: 1x bolt, 13mm, 30 Nm, Mark the lower shaft position relative to the column
    G00646356Courtesy of TESLA, INC.
    G00646357Courtesy of TESLA, INC.
  231. Remove the steering column from the cross member
    NOTE: 2x, bolts, 13mm, 30 Nm, 2x nuts, 13mm, 30 Nm, 2x connections
    G00646358Courtesy of TESLA, INC.
    G00646359Courtesy of TESLA, INC.
    G00646360Courtesy of TESLA, INC.
    G00646361Courtesy of TESLA, INC.
  232. Remove console outlet duct from front HVAC assembly
    G00645477Courtesy of TESLA, INC.
    G00645478Courtesy of TESLA, INC.
  233. Remove 2nd row foot ducts
    G00645479Courtesy of TESLA, INC.
  234. Disconnect the electrical connector from the dash tweeter
    NOTE: 1x connector
    G00647537Courtesy of TESLA, INC.
  235. Remove IP carrier speakers
    NOTE: 6x screws, T-20, 2 Nm 3x Electrical connections
    G00647538Courtesy of TESLA, INC.
  236. Remove the screws and clips that secure the IP carrier to the dash frame
    NOTE: 15x screws, T-20, 2 Nm
  237. Lift the IP carrier up, then release the clip that holds the dash tweeter electrical harness and remove IP carrier from vehicle
    NOTE: *HVAC ducting will come up with it May require 2nd technician
  238. Disconnect all electrical connectors from IP harness, including those that are connected to the PSRCM, cabin fuse boxes, and body control module (BCM)
    NOTE: Remove main harness connector under HVAC duct
  239. Remove the cross car beam from the vehicle.
    NOTE: 8x bolts, 13mm, 35 Nm
    NOTE: The cross car beam is removed with the electrical harness attached *2nd technician recommended
  240. Remove connectors from the cabin fuse box
    NOTE: 1x black connector 1x gray connector 2x, brown connector 1x green connector 1x orange connector
    G00647539Courtesy of TESLA, INC.
  241. Remove 12v positive terminal from cabin fuse box
    NOTE: 1x nut, 10mm, 5 Nm
    G00646426Courtesy of TESLA, INC.
  242. Remove cabin fuse box from vehicle
    NOTE: *release upper and lower tabs to remove
    G00647540Courtesy of TESLA, INC.
  243. Release frunk harness from LH main body harness connector housing
    NOTE: 1x white connector 1x blue connector 1x black connector
    G00647541Courtesy of TESLA, INC.
  244. Remove connector from front body module
    NOTE: 1x white connector
    G00646437Courtesy of TESLA, INC.
  245. Remove ground from body under the front body module
    NOTE: 1x nut, 13mm, 8 Nm
    G00646436Courtesy of TESLA, INC.
  246. Release harness clip from body
    NOTE: 1x harness clip
  247. Disconnect the remaining frunk harness connector from RH main body harness connector housing
    NOTE: 2x white connectors 1x blue connector 1x gray connector 1x black connector
    G00647542Courtesy of TESLA, INC.
  248. Release harness clip from connector housing
    G00647543Courtesy of TESLA, INC.
  249. Disconnect brake sensor and acceleration pedal
    NOTE: 1x white connector 1x black connector
    G00647544Courtesy of TESLA, INC.
    G00647545Courtesy of TESLA, INC.
  250. Release harness clips from body
    NOTE: 5x harness clips
    G00646432Courtesy of TESLA, INC.
    G00646433Courtesy of TESLA, INC.
  251. Release connector from HVAC box then Disconnect HVAC connector
    NOTE: 1x black connector
    G00646422Courtesy of TESLA, INC.
  252. Disconnect PTC heat connector
    NOTE: 1x black connector
    G00646424Courtesy of TESLA, INC.
    G00646425Courtesy of TESLA, INC.
  253. Release harness clips from HVAC
    NOTE: 3x harness clips
    G00647546Courtesy of TESLA, INC.
  254. Remove the 12V cable from the connector housing
    NOTE: 1x nut 10mm, 5 Nm
    G00646434Courtesy of TESLA, INC.
  255. Remove connector housing from the body
    NOTE: 2x clips 1x tab
    G00647547Courtesy of TESLA, INC.
  256. Disconnect the PRCM
    NOTE: 1x black connector
    G00646440Courtesy of TESLA, INC.
  257. Release main body harness from body
    NOTE: 2x white clips 1x black
    G00647548Courtesy of TESLA, INC.
    G00647549Courtesy of TESLA, INC.
  258. Release both seat harness clips from bracket
    NOTE: 2x harness clips
    G00646444Courtesy of TESLA, INC.
  259. Remove ground from LH lower B-pillar
    NOTE: 1x bolt, 10mm, 8 Nm
    G00646463Courtesy of TESLA, INC.
  260. Disconnect LH pretensioner
    NOTE: 1x yellow connector
    G00646464Courtesy of TESLA, INC.
  261. Disconnect LH B-pillar crash sensor
    NOTE: 1x black connector
    G00647550Courtesy of TESLA, INC.
  262. Disconnect LH 1st row retractor connector
    NOTE: 2x yellow connectors, 1x clip
    G00646465Courtesy of TESLA, INC.
  263. Disconnect LH B-pillar switch and temp sensor
    NOTE: 2x black connector
    G00646281Courtesy of TESLA, INC.
  264. Disconnect LH falcon door harness from main harness
    NOTE: 2x black connectors
    G00646466Courtesy of TESLA, INC.
  265. Disconnect both falcon door modules and roof USS
    NOTE: 3x black connectors, 1x clip
    G00646498Courtesy of TESLA, INC.
  266. Remove both grounds near falcon door modules
    NOTE: 2x bolts, 10mm, 8 Nm
    G00646496Courtesy of TESLA, INC.
    G00646497Courtesy of TESLA, INC.
  267. Disconnect front camera and rear view mirror from main body harness
    NOTE: 1x white connector, 1x blue connector, 1x black connector
    G00646495Courtesy of TESLA, INC.
  268. Disconnect RH falcon door harness from main body harness
    NOTE: 1x white connector, 1x black connector
    G00646462Courtesy of TESLA, INC.
  269. Disconnect RH B-pillar switch and temp sensor
    NOTE: 2x black connectors
    G00646303Courtesy of TESLA, INC.
  270. Disconnect RH 1st row retractor connector
    NOTE: 2x yellow connectors 1x clip
    G00646445Courtesy of TESLA, INC.
  271. Disconnect harness from RH B-Pillar Accelerometer Sensor
    NOTE: 1x black connector
    G00646446Courtesy of TESLA, INC.
  272. Disconnect RH pretensioner connector
    NOTE: 1x yellow connector
    G00646447Courtesy of TESLA, INC.
  273. Remove the RH B-pillar ground from body
    NOTE: 1x bolt, 10mm, 8 Nm
    G00646448Courtesy of TESLA, INC.
  274. Remove the last fastener and fur tree clips securing RH side curtain air bag
    NOTE: 1x bolt, 10mm, 8 Nm 2x fur tree clips
    G00647551Courtesy of TESLA, INC.
  275. Release the RH B-pillar part of the main body harness from the body
    NOTE: 17x harness clips, Note routing of the harness
    G00646449Courtesy of TESLA, INC.
    G00646450Courtesy of TESLA, INC.
    G00646451Courtesy of TESLA, INC.
  276. Remove the last fastener and fur tree clips securing LH side curtain air bag
    NOTE: 1x bolt, 10mm, 8 Nm 2x fur tree clips
  277. Release the LH B-pillar part of the main body harness from the body *Note routing of the harness
    NOTE: 23x harness clips
  278. Release the LH seat electrical connections from the protected cage and disconnect
    NOTE: 1x yellow connector 1x gray connector 1x black connector
    G00647552Courtesy of TESLA, INC.
    G00647553Courtesy of TESLA, INC.
  279. Disconnect harness from LH C-pillar accelerometer sensor
    NOTE: 1x black connector
    G00646468Courtesy of TESLA, INC.
    G00646469Courtesy of TESLA, INC.
  280. Release 2nd row LH main body harness up the C-pillar
    NOTE: 5x harness clips *May need to release coolant hose clips
    G00647554Courtesy of TESLA, INC.
  281. Disconnect 40 seat harness
    NOTE: 2x connectors, Release bracket for better access
    G00646362Courtesy of TESLA, INC.
    G00646363Courtesy of TESLA, INC.
  282. Disconnect harness from LH B-pillar accelerometer sensor
    NOTE: 1x black connector
    G00646467Courtesy of TESLA, INC.
  283. Release 2nd row LH main body harness up the C-pillar
    NOTE: 5x, harness clips *May need to release coolant hose clips
    G00647555Courtesy of TESLA, INC.
  284. Disconnect sub
    NOTE: 1x black connector
  285. Disconnect main body harness from rear HVAC harness
    NOTE: 1x white connector 1x black connector
    G00647556Courtesy of TESLA, INC.
  286. Release the rear part of the RH main body harness from body and flip towards the front *Note how the harness is routed
    NOTE: 1x bolt, 10mm, 8 Nm 3x harness clips
    G00647557Courtesy of TESLA, INC.
  287. Pull HV logic connectors into the cabin
    NOTE: Lift up on NVH pad
    G00646461Courtesy of TESLA, INC.
  288. Disconnect main body harness from rear lift gate harness
    NOTE: 1x black connector, 1x yellow connector, 1x blue connector, 4x white connectors
    G00646475Courtesy of TESLA, INC.
  289. Disconnect main body harness from BCM
    NOTE: 4x white connectors
    G00646474Courtesy of TESLA, INC.
  290. Disconnect main body harness from charge port light
    NOTE: 1x white connector
    G00646477Courtesy of TESLA, INC.
  291. Disconnect main body harness from parking brake module
    NOTE: 2x gray connectors
    G00647558Courtesy of TESLA, INC.
  292. Connect the charge port logic connector
    NOTE: 1x connector
    G00647559Courtesy of TESLA, INC.
  293. Disconnect the park assist module
    NOTE: 1x yellow connector 1x black connector
  294. Disconnect the D-pillar crash sensor
    NOTE: 1x black connector
  295. Disconnect LH tail light
    NOTE: 1x black connector
  296. Disconnect the rear passive entry antenna
    NOTE: 1x black connector
    G00646485Courtesy of TESLA, INC.
  297. Remove ground bolt above passive entry antenna
    NOTE: 1x bolt, 10mm, 8 Nm
    G00646486Courtesy of TESLA, INC.
  298. Disconnect RH tail light
    NOTE: 1x black connector
    G00646487Courtesy of TESLA, INC.
  299. Release the main body harness from the rear of the vehicle
    NOTE: 6x harness clips
    G00646488Courtesy of TESLA, INC.
    G00646489Courtesy of TESLA, INC.
  300. Pull rear subframe harness into the cabin
  301. Release main body harness around the charger
    NOTE: 12x harness clips
  302. Feed rear main body harness pass the rear HV cables and pass the rear frame rail
  303. Release the rear LH main body harness bracket and flip harness towards the front of the vehicle
    NOTE: 1x harness clip 1x bolt, 10mm, 8 Nm
  304. Remove main body harness from vehicle
  305. Install main body harness into vehicle
    G00646499Courtesy of TESLA, INC.
  306. Remove the tape holding the new harness bundled up
  307. Route the rear LH of the main body harness towards the back of the vehicle and secure to the body
    NOTE: 1x harness clip, 1x bolt, 10mm, 8 Nm
  308. Feed rear main body harness down pass the frame rail and under the HV harness
  309. Secure main body harness around the charger
    NOTE: 12x harness clips
  310. Feed rear subframe harness throw the body and secure the rubber grommet
  311. Secure the main body harness to the rear of the vehicle
    NOTE: 6x harness clips
    G00646488Courtesy of TESLA, INC.
    G00646489Courtesy of TESLA, INC.
  312. Connect RH tail light
    NOTE: 1x black connector
  313. Install the rear ground bolt
    NOTE: 1x bolt, 10mm, 5 Nm
  314. Connect the rear passive entry antenna.
    NOTE: 1x black connector
    G00646485Courtesy of TESLA, INC.
  315. Connect LH tail light
    NOTE: 1x black connector
  316. Connect the D-pillar crash sensor
    NOTE: 1x black connector
  317. Connect the park assist module
    NOTE: 1x yellow connector 1x black connector
  318. Connect the charge port logic connector
    NOTE: 1x black connector
  319. Connect main body harness from parking brake module
    NOTE: 2x gray connectors
  320. Connect main body harness from charge port light
    NOTE: 1x white connector
  321. Connect main body harness to BCM
    NOTE: 4x white connectors
  322. Connect main body harness from rear lift gate harness
    NOTE: 1x black connector 1x yellow connector 1x blue connector 4x white connector
  323. Feed HV logic connectors throw body and secure rubber grommet
    NOTE: Will need to lift up the NVH pad
  324. Route RH side of the main body harness towards the rear of the vehicle and secure to the body
    NOTE: 1x bolt, 10mm, 8 Nm 2x harness clips
  325. Connect main body harness from rear HVAC harness
    NOTE: 1x white connector 1x black connector
  326. Connect sub
    NOTE: 1x black connector
  327. Secure 2nd row RH main body harness up the C-pillar
    NOTE: 7x harness clips *May need to release coolant hose clips
  328. Connect RH C-pillar crash sensor
  329. Connect RH seat and install into protective cage
    NOTE: 1x black connector 1x yellow connector 2x gray connector
    G00647560Courtesy of TESLA, INC.
  330. Secure 2nd row LH main body harness up the C-pillar
    NOTE: 7x harness clips *May need to secure coolant hose clips
  331. Connect LH C-pillar crash sensor
    NOTE: 1x black connector
  332. Connect LH seat and install into protective cage
    NOTE: 1x black connector 1x yellow connector 1x gray connector
    G00647561Courtesy of TESLA, INC.
    G00647562Courtesy of TESLA, INC.
  333. Install the LH B-pillar part of the main body harness to the body
    NOTE: 23x harness clips
  334. Install the last fastener and fur tree clips securing LH side curtain air bag
    NOTE: 1x bolt, 10mm, 8 Nm 2x fur tree clips
  335. Install the RH B-pillar part of the main body harness to the body
    NOTE: 18x harness clips
  336. Install the last fastener and fur tree clips securing RH side curtain air bag
    NOTE: 1x bolt, 10mm, 8 Nm 2x fur tree clips
  337. Install the RH B-pillar ground to body
    NOTE: 1x bolt, 10mm, 8 Nm
  338. Connect RH pretensioner
    NOTE: 1x yellow connector
  339. Connect RH B-pillar crash sensor
    NOTE: 1x black connector
  340. Connect RH seat belt retractor
    NOTE: 2x yellow connectors
  341. Connect RH B-pillar switch and temp sensor
    NOTE: 2x black connectors
    G00646303Courtesy of TESLA, INC.
  342. Connect RH falcon door harness to main body harness
    NOTE: 1x white connector 1x black connector
    G00646462Courtesy of TESLA, INC.
  343. Connect front camera and rear view mirror to main body harness
    NOTE: 1x white connector, 1x blue connector, 1x black connector
    G00646495Courtesy of TESLA, INC.
  344. Install both grounds near falcon door modules
    NOTE: 2x bolts, 10mm, 8 Nm
    G00646497Courtesy of TESLA, INC.
  345. Connect both falcon door modules and roof USS
    NOTE: 3x black connectors, 1x clip
    G00646498Courtesy of TESLA, INC.
  346. Connect LH falcon door harness to main harness
    NOTE: 2x black connectors
    G00646466Courtesy of TESLA, INC.
  347. Connect LH B-pillar switch and temp sensor
    NOTE: 2x black connector
    G00646281Courtesy of TESLA, INC.
  348. Connect LH seat belt retractor
    NOTE: 2x yellow connectors
  349. Connect LH B-pillar crash sensor
    NOTE: 1x black connector
  350. Connect LH pretensioner
    NOTE: 1x yellow connector
  351. Install ground to lower LH B-pillar
    NOTE: 1x bolt, 10mm, 8 Nm
  352. Secure both seat harness clips to bracket
    NOTE: 2x harness clips
    G00646516Courtesy of TESLA, INC.
  353. Secure main body harness to body
    NOTE: 2x white clips 1x black
  354. Connect the PRCM
    NOTE: 1x black connector
  355. Secure connector housing to body
    NOTE: 2x clips, 1x tab
  356. Install ground cable to connector housing
    NOTE: 1x nut 10mm, 8 Nm
  357. Install harness clips to HVAC
    NOTE: 3x harness clips
  358. Connect PTC heat connector
    NOTE: 1x black connector
  359. Connect HVAC connector and secure to HVAC box
    NOTE: 1x black connector
  360. Secure harness clips to body
    NOTE: 5x harness clips
  361. Connect brake sensor and acceleration pedal
    NOTE: 1x white connector, 1x black connector, 5x clips
    G00646500Courtesy of TESLA, INC.
    G00646501Courtesy of TESLA, INC.
    G00646502Courtesy of TESLA, INC.
  362. Install harness clip from connector housing
  363. Connect the frunk harness connector from RH main body harness connector housing
    NOTE: 2x white connectors 1x blue connector 1x gray connector 1x black connector
  364. Install harness clip from body
    NOTE: 1x harness clip
  365. Install ground from body under the front body module
    NOTE: 1x nut, 13mm, 10 Nm
    G00646504Courtesy of TESLA, INC.
  366. Install connector from front body module
    NOTE: 1x white connector
    G00646505Courtesy of TESLA, INC.
  367. Install frunk harness from connector housing
    NOTE: 1x white connector 1x blue connector 1x black connector
  368. Install cabin fuse box to vehicle
    NOTE: *make sure tabs are fully engaged
    G00647540Courtesy of TESLA, INC.
  369. Install 12v positive terminal to the cabin fuse box
    NOTE: 1x nut, 10mm, 5 Nm
    G00646510Courtesy of TESLA, INC.
  370. Install the main body harness connectors from the cabin fuse box
    NOTE: 1x black connector 1x gray connector 2x brown connector 1x green connector 1x orange connector
  371. Install cross beam to vehicle
    NOTE: 2x bolts, 13mm *Hand start a few bolts, 2nd technician recommended
  372. Install cross beam bolts
    NOTE: 9x bolts, 13mm, 27Nm
  373. Re-install all IP harness connectors
    NOTE: 35x connectors
  374. Secure the 2nd row passenger ducts
    G00647563Courtesy of TESLA, INC.
  375. Secure the front HVAC outlet duct
    G00647564Courtesy of TESLA, INC.
  376. Lift IP carrier into vehicle, Install the clip that holds the dash tweeter electrical harness
    NOTE: Recommend assistance
    G00647565Courtesy of TESLA, INC.
  377. Install the screws and clips that secure the IP carrier to the dash frame
    NOTE: 15x screws, T-20, 2 Nm
  378. Install speakers to IP carrier
    NOTE: 6x screws, T-20, 2 Nm 3x connectors
    G00647538Courtesy of TESLA, INC.
  379. Install IP mesh grille
    NOTE: 4x screws, T-20, 2 Nm 2x Tree clips
    G00647534Courtesy of TESLA, INC.
  380. Install the steering column to the IP carrier
    NOTE: 2x nuts, 13mm, 30 Nm 2x bolts, 13mm, 30 Nm 2x connectors
    G00646360Courtesy of TESLA, INC.
    G00646358Courtesy of TESLA, INC.
    G00646361Courtesy of TESLA, INC.
  381. Install shaft to lower link
    NOTE: 1x bolt, 13mm, 30 Nm, Pay attention to the installation according to the marked position
    G00646356Courtesy of TESLA, INC.
    G00646357Courtesy of TESLA, INC.
  382. Install instrument cluster
    NOTE: 4x screws, T20, 2 Nm, 3x connectors
    G00647567Courtesy of TESLA, INC.
    G00645375Courtesy of TESLA, INC.
  383. Install the MCU to the IP carrier
    NOTE: 4x bolts, T-25, 7 Nm 15x connectors
    G00647567Courtesy of TESLA, INC.
  384. Install drivers inner finisher to bezel
    NOTE: 2x screws, T-20, 2 Nm 3x clips
    G00647568Courtesy of TESLA, INC.
  385. Install drivers outer finisher trim
    NOTE: 3x screws, T-20, 2 Nm 2x clips
    G00647569Courtesy of TESLA, INC.
  386. Install instrument cluster frame to dash
    NOTE: 4x screws, T-20, 2 Nm
    G00647570Courtesy of TESLA, INC.
  387. Install steering column module/clock spring
    NOTE: 1x connector *Replace connector locking tab
    G00647571Courtesy of TESLA, INC.
  388. Install clock spring cover to the instrument cluster bezel
    NOTE: 2x clips
    G00647572Courtesy of TESLA, INC.
  389. Install drivers lower IP trim
    G00647573Courtesy of TESLA, INC.
  390. Install steering wheel
    NOTE: 1x bolt, M10, 80 Nm *Replace bolt
    G00647574Courtesy of TESLA, INC.
  391. Install steering wheel air bag
    NOTE: 2x connectors 2x screws, T-25, 7 Nm
    G00647575Courtesy of TESLA, INC.
    G00646347Courtesy of TESLA, INC.
  392. Install passenger finisher to IP carrier
    NOTE: 2x screws, T-20, 2 Nm
    G00647576Courtesy of TESLA, INC.
  393. Set top pad in place and connect ground strap
    NOTE: Assistance required
    G00647529Courtesy of TESLA, INC.
  394. Fully seat top pad
    NOTE: 27x clips
  395. Install the air bag mounting bolts
    NOTE: 2x bolts, 10mm, 10 Nm
    G00647527Courtesy of TESLA, INC.
  396. Install air bag connectors & clips
    NOTE: 1x connector
  397. Installation, and secure RH side ECU connectors
    NOTE: 4x connectors
    G00647526Courtesy of TESLA, INC.
  398. Connect LH side ECU connectors
    NOTE: 6x connectors
    G00647525Courtesy of TESLA, INC.
  399. Install fasteners securing ECU
    NOTE: 4x nuts, 8mm, 3 Nm *Use new nuts
  400. Reinstall LH rear charger duct
    NOTE: Secure to plastic ducts at top and bottom
    G00646389Courtesy of TESLA, INC.
    G00646548Courtesy of TESLA, INC.
  401. Install RH wheel house bracket
    NOTE: 9x bolts, T40, 27 Nm
    G00646394Courtesy of TESLA, INC.
  402. Install the RH trunk bracket
    NOTE: 2x bolts, T30, 7 Nm 4x push clips
    G15204866Courtesy of TESLA, INC.
  403. Install RH minion bracket and secure with clips
    NOTE: 3x push clips
    G15204865Courtesy of TESLA, INC.
  404. Install LH shock tower brace
    G00646393Courtesy of TESLA, INC.
  405. Install fasteners securing LH trunk bracket
    NOTE: 2x bolts, T25, 7 Nm, 4x push clips
    G00646549Courtesy of TESLA, INC.
  406. Install LH minion bracket and secure with the clips
    G15204671Courtesy of TESLA, INC.
    G00646550Courtesy of TESLA, INC.
  407. Position Spine plate above headliner
    G00646494Courtesy of TESLA, INC.
  408. Install the bolts that secure the closing plate to the body
    NOTE: 8x bolts, 10mm, 10 Nm
    G00646493Courtesy of TESLA, INC.
  409. Install the clips that secure the harness to the closing plate
    NOTE: 5x harness clips
    G00646527Courtesy of TESLA, INC.
  410. Install connectors to LH and RH falcon door module
    NOTE: 4x connectors
    G00646492Courtesy of TESLA, INC.
  411. Connect the GPS radio harness
    NOTE: 1x connector
    G00646491Courtesy of TESLA, INC.
  412. Connect the satellite radio harness
    NOTE: 1x connectors
    G00647523Courtesy of TESLA, INC.
  413. Connect TPMS module to harness
    NOTE: 1x connector
    G00647522Courtesy of TESLA, INC.
  414. Place the RH side beaver dam in the vehicle and attach the wire harness clips.
    NOTE: 2x harness clips
    G00646537Courtesy of TESLA, INC.
  415. Properly seat the RH side outer beaver dam in the vehicle and secure to the body
    NOTE: Note 2x nuts, 10mm, 10 Nm
    G00646538Courtesy of TESLA, INC.
  416. Route and Install the wire connection block for the RH side outer beaver dam
    G00647577Courtesy of TESLA, INC.
  417. Reinstall front sliding panel onto RH seat.
    NOTE: 2x screws, T-25, 4 Nm
    G00647578Courtesy of TESLA, INC.
  418. Install new stag beetle carpet decal onto RH seat front sliding panel.
    G00647579Courtesy of TESLA, INC.
  419. Install both podium trims on the RH outer seat.
    G00647580Courtesy of TESLA, INC.
  420. Install Lower 2nd row RH HVAC duct and cover
    NOTE: 2x bolts, 10mm, 10 Nm 1x nut, 10mm, 10 Nm, Install all sections of ducting between the B-Pillar and C-Pillar, 2 foam ducts and 2 plastic duct couplers
    G00646378Courtesy of TESLA, INC.
  421. Place the LH side beaver dam in the vehicle and attach the wire harness clips.
    NOTE: 2x harness clips
    G00646537Courtesy of TESLA, INC.
  422. Properly seat the LH side outer beaver dam in the vehicle and secure to the body
    NOTE: 2x nuts, 10mm, 10 Nm
    G00646538Courtesy of TESLA, INC.
  423. Route and Install the wire connection block for the LH side outer beaver dam
    G00647581Courtesy of TESLA, INC.
  424. Reinstall front sliding panel onto LH seat.
    NOTE: 2x screws, T25, 4 Nm
    G00647513Courtesy of TESLA, INC.
  425. Install new stag beetle carpet decal onto LH seat front sliding panel.
    G00647512Courtesy of TESLA, INC.
  426. Install both podium trims on the LH outer seat.
    G00647511Courtesy of TESLA, INC.
  427. Install Lower 2nd row LH HVAC duct and cover
    NOTE: 2x bolts, 10mm, 1 0 Nm 1x nut, 10mm, 10 Nm, Install all sections of ducting between the B-Pillar and C-Pillar, 2 foam ducts and 2 plastic duct couplers
    G00646378Courtesy of TESLA, INC.
  428. Install RH 2nd row front floor support
    NOTE: Foam block may vary depending on vehicle configuration and production level
    G00646376Courtesy of TESLA, INC.
  429. Install passenger foot well bracket
    NOTE: 2x fan clips 2x fur tree clips
    G00647582Courtesy of TESLA, INC.
  430. Install drivers dead pedal
    NOTE: 2x nuts, 10mm, 5 Nm, 2x harness clips
    G00647509Courtesy of TESLA, INC.
    G00647508Courtesy of TESLA, INC.
  431. Lay carpet back over to drivers side
    NOTE: Just slides in
  432. Install LH 2nd row front floor support
    NOTE: Foam block may vary depending on vehicle configuration and production level
    G00646376Courtesy of TESLA, INC.
  433. Install LH foot well panel
    NOTE: 1x connector 2x clips
  434. Install RH foot well cover
    NOTE: 1x connector, 2x clips
    G00647507Courtesy of TESLA, INC.
  435. Install 2nd row front floor
    NOTE: Recommend assistance, Replace any damaged or missing clips
    G00647506Courtesy of TESLA, INC.
  436. Install inner seat riser and secure seat harness
    NOTE: 4x bolts with washers, T45+, 34 Nm, Install new bolts, 2x harness clips
    G00647583Courtesy of TESLA, INC.
    G00647584Courtesy of TESLA, INC.
    G00647585Courtesy of TESLA, INC.
    G00647586Courtesy of TESLA, INC.
    G00647587Courtesy of TESLA, INC.
  437. Install RH outer seat riser
    NOTE: 2x bolts with washers, T45+, 34 Nm, Install new bolts
    G00645566Courtesy of TESLA, INC.
    G00645473Courtesy of TESLA, INC.
  438. Install LH outer seat riser
    NOTE: 2x bolts with washers, T45+, 34 Nm, Install new bolts
    G00645565Courtesy of TESLA, INC.
    G00645472Courtesy of TESLA, INC.
  439. Install RH inner seat riser covers
    NOTE: Replace broken clips as needed
    G00647588Courtesy of TESLA, INC.
  440. Install LH inner seat riser covers
    NOTE: Replace broken clips as needed
    G00647589Courtesy of TESLA, INC.
  441. Place center console into vehicle
    NOTE: Recommend assistance
    G00647590Courtesy of TESLA, INC.
  442. Make connections at center console harness
    NOTE: 6x connectors, Number of connectors may vary depending on vehicle production range
    G00646320Courtesy of TESLA, INC.
    G00646321Courtesy of TESLA, INC.
  443. Install the bolts securing center console assembly
    NOTE: 6x bolts, 10mm, 7 Nm, 1x screw, T20, 2 Nm
    G00645342Courtesy of TESLA, INC.
    G00645341Courtesy of TESLA, INC.
    G00645340Courtesy of TESLA, INC.
    G00645339Courtesy of TESLA, INC.
  444. Install rubber mat at the base of the console
    G00645600Courtesy of TESLA, INC.
  445. Install cup holder dividers inside console
    G00645601Courtesy of TESLA, INC.
  446. Install LH & RH center console closeout extensions
    G00647493Courtesy of TESLA, INC.
    G00647494Courtesy of TESLA, INC.
  447. Secure the center console side trim panels LH & RH
    G00647491Courtesy of TESLA, INC.
    G00647492Courtesy of TESLA, INC.
  448. Connect module at rear console panel
    NOTE: 6x connectors
    G00645603Courtesy of TESLA, INC.
    G00645333Courtesy of TESLA, INC.
  449. Install the center console back panel
    NOTE: 8x clips
    G00645604Courtesy of TESLA, INC.
    G00645605Courtesy of TESLA, INC.
    G00645606Courtesy of TESLA, INC.
  450. Open rear cup holder
    G00645607Courtesy of TESLA, INC.
  451. Install the rear cup holder trim panel
    NOTE: 5x tabs, Slide down to install
    G00645608Courtesy of TESLA, INC.
    G00645609Courtesy of TESLA, INC.
  452. Install USB ports into rear air outlet
    NOTE: 2x connectors
    G00645327Courtesy of TESLA, INC.
    G00645610Courtesy of TESLA, INC.
  453. Install the center console rear air outlet
    NOTE: 4x clips
    G00647591Courtesy of TESLA, INC.
    G00647488Courtesy of TESLA, INC.
    G00647489Courtesy of TESLA, INC.
  454. Place RH seat into vehicle
    NOTE: Recommend assistance
    G00647592Courtesy of TESLA, INC.
  455. Make connection at RH seat harness
    NOTE: 3x connectors
    G00647593Courtesy of TESLA, INC.
  456. Install RH lower seat panel
    NOTE: Applicable to early production seats only
  457. Place LH seat into vehicle
    NOTE: Requires assistance
    G00647594Courtesy of TESLA, INC.
  458. Make connection at LH seat harness
    NOTE: 3x connectors
    G00647595Courtesy of TESLA, INC.
  459. Install LH lower seat panel
    NOTE: Applicable to early production seats only
  460. Remove the wheel chock and push the vehicle in position to be lift by hoist then reinstall wheel chock
    NOTE: Requires assistance
  461. Raise the vehicle
  462. Route the HV battery LV Logic connector for installation
    NOTE: It passes through rear DU and sway bar
    G00646524Courtesy of TESLA, INC.
  463. Install the HV battery LV Logic connectors from bracket (caution: the rapid mate bracket clip is very easy to break)
    NOTE: 2x connector clips
    G00646411Courtesy of TESLA, INC.
  464. Install the HV battery LV logic connector cover to bracket
    NOTE: 1x harness fur tree 6x clips
    G00646410Courtesy of TESLA, INC.
  465. Install bolts and Rear DU HV cable clips to HV battery LV logic connector bracket
    NOTE: 2x barrel clips, 2x bolts, 10mm, 5 Nm
    G00646409Courtesy of TESLA, INC.
  466. Secure harness to body
    NOTE: 4x harness clips
    G00647596Courtesy of TESLA, INC.
    G00647597Courtesy of TESLA, INC.
  467. Connect 12V logic connector from the charger
    NOTE: 1x connector
    G00647598Courtesy of TESLA, INC.
  468. Connect tow hitch connector
    NOTE: 1x connector
    G00647482Courtesy of TESLA, INC.
  469. Connect the rear parking assist harness connector and rear BLE connector
    NOTE: 2x connectors
    G00646415Courtesy of TESLA, INC.
  470. Connect rear subframe harness to main body harness
    NOTE: 3x connectors, 1x clip
    G00647481Courtesy of TESLA, INC.
  471. Move battery under vehicle
    G15205280Courtesy of TESLA, INC.
  472. Position HV battery underneath vehicle
    G15205280Courtesy of TESLA, INC.
  473. Loosely install 4 new front bolts for HV battery
    NOTE: 4x patch bolts, 13mm, 30 Nm, Install new patch bolts
    G00646529Courtesy of TESLA, INC.
    G15205273Courtesy of TESLA, INC.
  474. Install LH rocker bolts hand tight
    NOTE: 8x patch bolts, 13mm, 55 Nm, Install new patch bolts
    G15205277Courtesy of TESLA, INC.
  475. Install RH rocker bolts hand tight
    NOTE: 8x patch bolts, 13mm, 55 Nm, Install new patch bolts
    G00647480Courtesy of TESLA, INC.
  476. Raise vehicle off of HV battery
    G15205280Courtesy of TESLA, INC.
  477. Move empty battery table away from vehicle
    G00646535Courtesy of TESLA, INC.
  478. Install center bolts
    NOTE: 12x, bolts, E-12, 38 Nm Torque in a later step
  479. Torque remaining HV battery bolts
    NOTE: 8x bolts, E12, 38 Nm, 2x bolts, 21mm, 115 Nm, 4x bolts, 13mm, 30 Nm
    G00646532Courtesy of TESLA, INC.
    G00646533Courtesy of TESLA, INC.
    G00646534Courtesy of TESLA, INC.
  480. Install LH ski side covers
    NOTE: 14x clips, 3x covers
    G00646401Courtesy of TESLA, INC.
  481. Install RH ski side covers
    NOTE: 14x clips, 3x covers
    G00646402Courtesy of TESLA, INC.
  482. Install front bash plate extrusion
    NOTE: 2x bolts, T30, 16 Nm
    G15205263Courtesy of TESLA, INC.
  483. Install mid aero shield
    NOTE: 20x bolts, 10mm, 4 Nm, 2x push clips
    G15205260Courtesy of TESLA, INC.
    G15205261Courtesy of TESLA, INC.
  484. Install shear plates
    NOTE: 6x screws, T-25, 7 Nm 2x nuts, 15mm, 15 Nm 2x bolts, 10mm, 10 Nm 4x push clips
  485. Fully lower the vehicle to the ground and move the rack legs from under the vehicle.
  486. Connect first responder loop and then 12V negative terminal
    NOTE: 1x connector, 1x nut, 10mm, 5 Nm
    G15205043Courtesy of TESLA, INC.
    G00645312Courtesy of TESLA, INC.
  487. Install HEPA filter housing
    G15204482Courtesy of TESLA, INC.
  488. Install underhood storage unit
    NOTE: 10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
    G15204483Courtesy of TESLA, INC.
    G15204484Courtesy of TESLA, INC.
    G15204485Courtesy of TESLA, INC.
  489. Install frunk carpet
    NOTE: 2x connectors
    G15205059Courtesy of TESLA, INC.
  490. Install under hood aprons
    NOTE: 4x aprons
    G15205247Courtesy of TESLA, INC.
  491. Close hood
    G15205068Courtesy of TESLA, INC.
  492. Set steering wheel column Fully Retracted and Upward Position
  493. Place vehicle out of "Tow Mode"
    NOTE: Via Controls > "Service"
    G00647476Courtesy of TESLA, INC.
    G00647599Courtesy of TESLA, INC.
  494. Take vehicle out of jack mode
  495. Move LH seat forward and up for access to rear seat track bolts
    G00647600Courtesy of TESLA, INC.
  496. Install LH front seat rear fasteners
    NOTE: 2x patch bolts, T45P, 34 Nm, Install new patch bolts
    G00645292Courtesy of TESLA, INC.
  497. Move LH front seat fully rearward
    G00646196Courtesy of TESLA, INC.
  498. Install LH front seat front fasteners
    NOTE: 2x patch bolts, T45P, 34 Nm, Install new patch bolts
    G00645298Courtesy of TESLA, INC.
  499. Set LH seat to a center position or select a driver profile
    G00647601Courtesy of TESLA, INC.
  500. Install all Seat track covers for the LH seat
    NOTE: 4x seat track covers, On older production vehicles, each seat track cover is secured with a fastener on the underside of the cover, 4x screws, PH2, 2 Nm
    G00647602Courtesy of TESLA, INC.
    G00647603Courtesy of TESLA, INC.
  501. Install RH front seat rear fasteners
    NOTE: 2x bolts, T45+, 34 Nm, Install new bolts
    G00645305Courtesy of TESLA, INC.
  502. Move RH seat Backward to access front seat bolts
    G00647604Courtesy of TESLA, INC.
  503. Install RH front seat front fasteners
    NOTE: 2x bolts, T45+, 34 Nm, Install new bolts
    G00646201Courtesy of TESLA, INC.
  504. Set RH Seat to a Center Position
    G00647475Courtesy of TESLA, INC.
  505. Remove all Seat track covers off the RH seat
    NOTE: 4x seat track covers
  506. Move LH Seat tracks and align seat tracks, install front and rear bolts
    NOTE: 2x bolts, T45+, 34 Nm, Install new bolts
  507. Install front and rear LH seat track covers
  508. Move RH Seat tracks and align seat tracks, install front and rear bolts
    NOTE: 2x bolts, T45+, 34 Nm, Install new bolts
  509. Install all Seat track covers for the RH seat
    NOTE: 4x seat track covers, On older production vehicles, each seat track cover is secured with a fastener on the underside of the cover, 4x screws, PH2, 2 Nm
    G00647605Courtesy of TESLA, INC.
    G00647606Courtesy of TESLA, INC.
  510. Move both 2nd row seats fully forward using easy entry
    NOTE: If easy entry is not working use comfort button on the side of the seat
    G00647607Courtesy of TESLA, INC.
  511. Reinstall second row floor panel
    G00647453Courtesy of TESLA, INC.
  512. Move both 2nd row seats rearward using easy entry
    NOTE: If easy entry is not working use comfort button on the side of the seat
    G00647607Courtesy of TESLA, INC.
  513. Reinstall second row floor panel 2
    NOTE: Take precautions to prevent damage to the rear of the center console, Recommend assistance, Replace any damaged or missing clips prior to installation
    G00647608Courtesy of TESLA, INC.
  514. Install 2nd row floor mat
    NOTE: Some movement of the seats may be necessary, If needed, utilize the comfort switches on second row seats
    G00646545Courtesy of TESLA, INC.
  515. Install headliner into vehicle
    NOTE: Recommend assistance
    G00646382Courtesy of TESLA, INC.
    G00646546Courtesy of TESLA, INC.
    G00646547Courtesy of TESLA, INC.
  516. Connect headliner harness
    NOTE: 1x connector
    G00646381Courtesy of TESLA, INC.
  517. Raise headliner and clip into place
    NOTE: 2x screws, T20, 2 Nm, 34x clips
    G00646379Courtesy of TESLA, INC.
    G00646546Courtesy of TESLA, INC.
    G00646547Courtesy of TESLA, INC.
  518. Reinstall LH trunk side carpet panel
    NOTE: 2x connectors, Reconnect trunk light and 12V outlet connectors before positioning panel. Use caution not to pinch Rear PTC harness (see picture)
    G15204669Courtesy of TESLA, INC.
    G00646551Courtesy of TESLA, INC.
  519. Install clips securing LH rear trunk side carpet panel to bracket
    NOTE: 5x push clips, One is hidden between 3rd row seat and trunk side carpet panel
    G15204666Courtesy of TESLA, INC.
    G15204667Courtesy of TESLA, INC.
  520. Verify charge port mechanical release cable is in proper position in trunk side carpet panel
    G00646552Courtesy of TESLA, INC.
    G00646553Courtesy of TESLA, INC.
  521. Install LH lower C-pillar and secure clips along front edge
    NOTE: 9x clips, 1x magnet
    G15204663Courtesy of TESLA, INC.
  522. Secure clips at rear edge of LH C-pillar lower panel
    NOTE: 2x clips, 1x magnet
    G00646554Courtesy of TESLA, INC.
  523. Install screws securing C-pillar lower panel to LH parcel shelf support
    NOTE: 2x screws, T20, 2 Nm
    G15204662Courtesy of TESLA, INC.
  524. Install LH upper C-pillar trim panel
    NOTE: 6x clips
    G15204660Courtesy of TESLA, INC.
    G00646555Courtesy of TESLA, INC.
  525. Install fasteners securing LH upper C-pillar trim panel
    NOTE: 1x bolt, T25, 3 Nm, 3x screws, T20, 2 Nm
    G00646270Courtesy of TESLA, INC.
  526. Install LH C-pillar mid trim and secure clips
    NOTE: 9x clips, Install front section first, then work around to rear
    G00646268Courtesy of TESLA, INC.
    G00646269Courtesy of TESLA, INC.
  527. Install screw securing LH rear C-pillar mid trim
    NOTE: 1x screw, T20, 2 Nm
    G00646267Courtesy of TESLA, INC.
  528. Reinstall RH trunk side carpet panel
    NOTE: Reconnect trunk light connector before positioning panel, Use caution not to pinch Rear PTC harness (see picture)
    G15204689Courtesy of TESLA, INC.
    G00646556Courtesy of TESLA, INC.
  529. Reinstall clips securing RH rear trunk side carpet panel to bracket
    NOTE: 4x push clips
    G00646557Courtesy of TESLA, INC.
    G00646558Courtesy of TESLA, INC.
  530. Install RH C-pillar lower panel and secure clips along front edge
    NOTE: 9x clips, 1x magnet
    G15204336Courtesy of TESLA, INC.
  531. Secure clips holding rear edge of RH C-pillar lower panel to rear trunk side carpet panel
    NOTE: 3x clips, 1x magnet
    G00646560Courtesy of TESLA, INC.
  532. Install fasteners securing C-pillar lower panel to RH parcel shelf support
    NOTE: 2x screws, T20, 2 Nm
    G15204333Courtesy of TESLA, INC.
  533. Install RH upper C-pillar trim panel
    NOTE: 6x clips
    G15204332Courtesy of TESLA, INC.
  534. Reinstall fasteners securing RH upper C-pillar trim panel
    NOTE: 1x bolt, T-25, 3 Nm 2x screws, T-20, 2 Nm
    G00646270Courtesy of TESLA, INC.
  535. Install RH C-pillar mid trim
    NOTE: 9x clips, Install front section first, then work around to rear
    G15204330Courtesy of TESLA, INC.
    G00646290Courtesy of TESLA, INC.
  536. Install screw securing RH C-pillar mid trim
    NOTE: 1x screw, T20, 2 Nm
    G00646562Courtesy of TESLA, INC.
  537. Reinstall rear wall trim panel
    G00647446Courtesy of TESLA, INC.
  538. Reinstall clips securing rear wall trim panel
    NOTE: 4x push clips
    G00647445Courtesy of TESLA, INC.
  539. Install trunk board
    G00646566Courtesy of TESLA, INC.
  540. Reinstall trunk sill panel
    NOTE: 4x clips
    G00647444Courtesy of TESLA, INC.
  541. Reinstall fasteners securing trunk sill panel
    NOTE: 2x bolts, T-25, 3 Nm
    G00647443Courtesy of TESLA, INC.
  542. Install LH trunk sill side trim
    NOTE: 4x clips
    G00646266Courtesy of TESLA, INC.
    G00646265Courtesy of TESLA, INC.
  543. Reinstall RH rear trunk side trim panel
    NOTE: 3x clips
    G00647609Courtesy of TESLA, INC.
  544. Install RH upper B-pillar
    NOTE: 1x nut, 13mm, 8 Nm 1x screw, T-20, 2 Nm 2x bolts, 10mm, 5 Nm 2x Electrical connections Install the RH mounting fasteners from A-pillar
    G00647610Courtesy of TESLA, INC.
    G00647611Courtesy of TESLA, INC.
  545. Install RH lower B-pillar
    NOTE: 2x bolts, T25, 3 Nm, 7x clips
    G00646299Courtesy of TESLA, INC.
  546. Install RH lower A-pillar trim
  547. Install RH front lower door sill
    NOTE: 7x clips
    G00647612Courtesy of TESLA, INC.
  548. Install RH door seal
    G00647613Courtesy of TESLA, INC.
  549. Install RH lower B-pillar sill trim
    NOTE: 1x bolt, T25, 3 Nm, 2x clips
    G00647614Courtesy of TESLA, INC.
  550. Install RH welcome plate
    NOTE: 8x clips
    G15205002Courtesy of TESLA, INC.
    G00646217Courtesy of TESLA, INC.
  551. Install RH upper A-pillar
  552. Install the RH mounting fasteners from A-pillar
    NOTE: 2x bolts, 10mm, 5 Nm 1x nut, 13mm, 5 Nm 1x screw, T-20, 2 Nm
  553. Install RH sun visor bezel
  554. Install the glove box assembly
    NOTE: 3x connectors, 6x screws, T20, 2.3 Nm
    G00647615Courtesy of TESLA, INC.
    G00647616Courtesy of TESLA, INC.
  555. Install RH instrument panel lower assembly
    NOTE: 13x clips, Replace any damaged or missing clips prior to installation
    G00646209Courtesy of TESLA, INC.
  556. Install glove box lower trim
    NOTE: 6x clips
    G00647617Courtesy of TESLA, INC.
  557. Install RH SWD bezel
    NOTE: 3x retaining tabs, Slides into place
    G00647618Courtesy of TESLA, INC.
  558. Install RH IP end cap
    NOTE: 5x clips
    G00647619Courtesy of TESLA, INC.
    G00647620Courtesy of TESLA, INC.
  559. Install LH upper B-pillar
    NOTE: 2x bolts, T-25, 2 Nm
  560. Install LH lower B-pillar
    NOTE: 2x bolts, T25, 2 Nm, 7x clips
    G00646276Courtesy of TESLA, INC.
  561. Install LH lower A-pillar trim
  562. Install LH front lower door sill
    NOTE: 7x clips
    G00647621Courtesy of TESLA, INC.
  563. Install LH front door seal
    G00647439Courtesy of TESLA, INC.
  564. Install LH lower B-pillar sill trim
    NOTE: 1x bolt, T25, 2 Nm, 2x clips
    G00645387Courtesy of TESLA, INC.
  565. Install LH welcome plate
    NOTE: 8x clips
    G00646220Courtesy of TESLA, INC.
    G00646221Courtesy of TESLA, INC.
  566. Install LH A-pillar
  567. Install the LH mounting fasteners from A-pillar
    NOTE: 2x bolts, 10mm, 5 Nm 1x nut, 13mm, 5 Nm 1x screw, T-20, 2 Nm
  568. Install LH sun visor bezel
  569. Install screws securing top pad at binnacle area
    NOTE: 2x screws, T-20, 2 Nm
    G00647458Courtesy of TESLA, INC.
  570. Install binnacle cover panel
    G00647622Courtesy of TESLA, INC.
  571. Install LH SWD bezel
    NOTE: 3x retaining tabs, Slides into place
    G00647623Courtesy of TESLA, INC.
  572. Install LH IP side trim
    NOTE: 5x clips
    G00647455Courtesy of TESLA, INC.
  573. Install MCU cubby tray
    G00647624Courtesy of TESLA, INC.
  574. Move 2nd row seats forward using easy entry
  575. Install 3rd row carpet
    NOTE: Just slides in
  576. Place 3rd row seats inside of vehicle
    NOTE: Requires assistance
  577. Install rear 3rd row seat bolts
    NOTE: 4x bolts, T-45+, 34 Nm Torque in a later step
  578. Install front 3rd row seat bolts
    NOTE: 4x bolts, T-45+, 34 Nm Torque in a later step
  579. Torque 3rd row seat bolts
    NOTE: 8x bolts, T-45+, 34 Nm
  580. Connect the 3rd row seat
    NOTE: 1x black connector 1x gray connector
  581. Install 3rd row seat rear cover
    NOTE: 2x clips, slides in
    G00647625Courtesy of TESLA, INC.
    G00647626Courtesy of TESLA, INC.
  582. Install 3rd row lower cushion
    NOTE: 3x clips
    G00646255Courtesy of TESLA, INC.
  583. Make sure the 3rd seats are functioning correctly
    NOTE: End with seats fold down
  584. Fold seats up
  585. Install 3rd row rear bolt bolt covers
  586. Install rear load floor
    G00646567Courtesy of TESLA, INC.
  587. Close liftgate
    G00647627Courtesy of TESLA, INC.
  588. Move 2nd row seats back
  589. Secure applique seal to LH B-pillar applique
    NOTE: Use P-80 emulsifier to assist with seal installation
    G00646577Courtesy of TESLA, INC.
  590. Connect LH B-Pillar camera
    NOTE: 1x connector, Hold LH applique away from body to gain better access to the camera connector
    G00646578Courtesy of TESLA, INC.
  591. Install LH applique by inserting top tab first, then pushing up and securing lower clip
    NOTE: Be sure top of applique in position behind upper seal
    G00647628Courtesy of TESLA, INC.
  592. Pull back lower seal on LH B-Pillar applique and install screws securing lower LH B-Pillar applique to the body
    NOTE: 2x bolts, T25, 3 Nm
    G00646580Courtesy of TESLA, INC.
  593. Secure lower portion of LH B-Pillar applique seal
    NOTE: 3x retaining tabs, 1 tab on either side of the lower seal, 1 tab on the bottom to secure seal to applique
    G00646581Courtesy of TESLA, INC.
  594. Inspect LH B-pillar applique seal to make sure it is fully seated
    NOTE: Adjust seal if necessary
    G00647629Courtesy of TESLA, INC.
  595. Secure LH top triangle portion of seal into position against body
    G00647630Courtesy of TESLA, INC.
  596. Secure applique seal to RH B-pillar applique
    NOTE: Use P-80 emulsifier to assist with seal installation
    G00646577Courtesy of TESLA, INC.
  597. Secure RH camera connector
    G00646578Courtesy of TESLA, INC.
  598. Install RH applique by inserting top tab first, then pushing up and securing lower clip
    NOTE: Be sure top of applique in position behind upper seal
    G00647628Courtesy of TESLA, INC.
  599. Pull back lower seal on RH side and install screws securing RH applique
    NOTE: 2x bolt, T-25, 3 Nm
    G00646580Courtesy of TESLA, INC.
  600. Secure lower portion of LH B-Pillar applique seal
    NOTE: 3x retaining tabs, 1 tab on either side of the lower seal, 1 tab on the bottom to secure seal to applique
    G00646581Courtesy of TESLA, INC.
  601. Inspect RH B-pillar applique seal to make sure it is fully seated
    NOTE: Adjust seal if necessary
    G00647629Courtesy of TESLA, INC.
  602. Secure RH top triangle portion of seal into position against body
    G00647630Courtesy of TESLA, INC.
  603. Remove tape from LH racetrack trim
    G00646584Courtesy of TESLA, INC.
  604. Remove the protective tape from LH racetrack trim.
    G00647631Courtesy of TESLA, INC.
  605. Move steering wheel to home location
  606. Calibrate falcon doors via UI
    NOTE: Via Controls > Calibrate, Required after 12V and FRL disconnect
    G00646237Courtesy of TESLA, INC.
  607. Close front door
  608. Drive the vehicle out of the stall
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