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Home >> Tesla >> 2019 >> Model X Performance >> Repair and Diagnosis (Single Page) >> Accessories & Equipment >> Interior/Illumination Lights >> Electrical System -- Model X >> Harnesses >> Harness - Body - Remove And Replace (LHD) >> Removal

Harness - Body - Remove And Replace (LHD): Removal

  1. Open LH front door
    G00643416Courtesy of TESLA, INC.
  2. Place air suspension into "Jack Mode"
    NOTE: Using MCU touchscreen > Controls > Suspension > Jack Mode
    G00643418Courtesy of TESLA, INC.
  3. Place vehicle into "Tow Mode"
    NOTE: Via Controls > "Service"
    G00646240Courtesy of TESLA, INC.
  4. Open all doors and liftgate
    NOTE: Using MCU touchscreen > Controls > Trunk, touchscreen > Controls > Front doors
    G00646241Courtesy of TESLA, INC.
  5. Open glove box
    NOTE: Release button on RH side of MCU bezel
    G00646242Courtesy of TESLA, INC.
  6. Move LH front seat forward
    G00644370Courtesy of TESLA, INC.
  7. Remove LH front seat rear fasteners
    NOTE: 2x patch bolts, T45P, 34 Nm, Discard after removal, Use Torchless heat induction tool to help remove bolts if necessary
    G00645292Courtesy of TESLA, INC.
    G00645293Courtesy of TESLA, INC.
  8. Move LH front seat backward
    G00645294Courtesy of TESLA, INC.
  9. Remove LH front seat front fasteners
    NOTE: 2x patch bolts, T45P, 34 Nm, Discard after removal, Use Torchless heat induction tool to help remove bolts if necessary
    G00645298Courtesy of TESLA, INC.
    G00645299Courtesy of TESLA, INC.
  10. Move RH front seat forward
    G00646243Courtesy of TESLA, INC.
  11. Remove RH front seat rear fasteners
    NOTE: 2x bolts, T45+, 34 Nm, Discard after removal, Use Torchless heat induction tool to help remove bolts
    G00645305Courtesy of TESLA, INC.
    G00645306Courtesy of TESLA, INC.
  12. Move RH front seat backward
    G00645307Courtesy of TESLA, INC.
  13. Remove RH front seat front fasteners
    NOTE: 2x bolts, T45, 34 Nm, Discard after removal, Use Torchless heat induction tool to help remove bolts
    G00645308Courtesy of TESLA, INC.
    G00645309Courtesy of TESLA, INC.
  14. Fold down RH 3rd row seat
    NOTE: Press button located on RH 3rd row seat back assembly near headrest, fold seat back down towards front of vehicle into a flat position
    G15204319Courtesy of TESLA, INC.
  15. Fold down LH 3rd row seat
    NOTE: Press button located on LH 3rd row seat back assembly near headrest, fold seat back down towards front of vehicle into a flat position
    G15204318Courtesy of TESLA, INC.
  16. Remove rear load floor
    G15204320Courtesy of TESLA, INC.
  17. Remove trunk board
    G00646244Courtesy of TESLA, INC.
  18. Remove trunk floor carpet
    G00646245Courtesy of TESLA, INC.
  19. Fold 3rd row seats up
    G15204367Courtesy of TESLA, INC.
  20. Open hood
    NOTE: Via center display > Controls > Front Trunk
    G00644365Courtesy of TESLA, INC.
    G00644366Courtesy of TESLA, INC.
  21. Power down vehicle
    NOTE: Via center display > Controls > Safety > Power Off
    G00646246Courtesy of TESLA, INC.
    G00646247Courtesy of TESLA, INC.
  22. Remove underhood aprons
    NOTE: 4x aprons, LH and RH aprons have 1x clip each
    G15205247Courtesy of TESLA, INC.
  23. Remove frunk carpet
    NOTE: 2x connectors
    G00645311Courtesy of TESLA, INC.
  24. Remove underhood storage unit
    NOTE: 10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
    G15204698Courtesy of TESLA, INC.
    G15204699Courtesy of TESLA, INC.
    G15204700Courtesy of TESLA, INC.
  25. Remove HEPA filter
    NOTE: Lift up from bottom and pull out
    G15204701Courtesy of TESLA, INC.
  26. Disconnect 12V negative terminal and First Responder Loop
    NOTE: 1x nut, 10mm, 5 Nm, 1x connector, Wait at least 2 minutes before disconnecting modules or HV components
    G00645312Courtesy of TESLA, INC.
    G00645313Courtesy of TESLA, INC.
  27. Disconnect LH front seat harness
    NOTE: 1x connector, 1 clip
    G00646248Courtesy of TESLA, INC.
    G00646249Courtesy of TESLA, INC.
  28. Remove LH front seat from vehicle
    NOTE: Recommend Assistance, Caution: Do not damage other components
    G00645316Courtesy of TESLA, INC.
  29. Disconnect RH front seat harness
    NOTE: 1x connector, 1x clip
    G00646250Courtesy of TESLA, INC.
    G00646251Courtesy of TESLA, INC.
  30. Remove RH front seat from vehicle
    NOTE: Recommend Assistance, Caution: Do not damage other components
    G00646252Courtesy of TESLA, INC.
  31. Disconnect 3rd row seat electrical connectors
    NOTE: 2x connectors
    G00646253Courtesy of TESLA, INC.
  32. Disconnect 3rd row seat cushion
    NOTE: 5x connectors
    G00646254Courtesy of TESLA, INC.
  33. Lift 3rd row lower cushion
    NOTE: 3x clips
    G00646255Courtesy of TESLA, INC.
    G00646256Courtesy of TESLA, INC.
  34. Remove 3rd row seats front bolts
    NOTE: 4x bolts, T45, 34 Nm, discard patch bolts
    G00646257Courtesy of TESLA, INC.
    G00646258Courtesy of TESLA, INC.
  35. Remove 3rd row seats rear bolts
    NOTE: 4x bolts, T45, 34 Nm, discard patch bolts
    G00646259Courtesy of TESLA, INC.
  36. Remove 3rd row seat from vehicle
    NOTE: Recommend assistance
    G00646260Courtesy of TESLA, INC.
    G00646261Courtesy of TESLA, INC.
  37. Remove 3rd row floor carpet
    NOTE: Carefully pull up
    G00646262Courtesy of TESLA, INC.
    G00646263Courtesy of TESLA, INC.
  38. Apply tape to LH racetrack to avoid damage
    G00646264Courtesy of TESLA, INC.
  39. Remove LH trunk sill side trim
    NOTE: 4x clips, replace any broken clips
    G00646265Courtesy of TESLA, INC.
    G00646266Courtesy of TESLA, INC.
  40. Remove screw securing LH C-pillar mid trim
    NOTE: 1x screw, T20, 2 Nm
    G00646267Courtesy of TESLA, INC.
  41. Release clips securing LH C-pillar mid trim and remove
    NOTE: 9x clips
    G00646268Courtesy of TESLA, INC.
    G00646269Courtesy of TESLA, INC.
  42. Remove fasteners securing LH upper C-pillar trim panel
    NOTE: 1x patch bolt, T25, 3 Nm, 3x screws, T20, 2 Nm
    G00646270Courtesy of TESLA, INC.
  43. Release clips and remove LH upper C-pillar trim panel
    NOTE: 6x clips, 2 clips along front edge and 4 clips along top edge
    G15204660Courtesy of TESLA, INC.
    G00646271Courtesy of TESLA, INC.
  44. Remove screws securing C-pillar lower panel to LH parcel shelf support
    NOTE: 2x screws, T20, 2 Nm
    G15204662Courtesy of TESLA, INC.
  45. Remove LH rear welcome plate
    NOTE: 8x clips
    G00645385Courtesy of TESLA, INC.
    G00645386Courtesy of TESLA, INC.
  46. Remove front screw securing LH lower C-pillar
    NOTE: 1x screw, T25, 2.5 Nm, Discard patch bolt
    G15204646Courtesy of TESLA, INC.
  47. Release clips securing LH C-pillar lower panel along front edge and remove panel
    NOTE: 9x clips, 1x magnet
    G15204663Courtesy of TESLA, INC.
  48. Remove LH rear door sill trim
    NOTE: 1x bolt, T25, 2x clips, 2.5 Nm. Discard bolt after removal
    G00645387Courtesy of TESLA, INC.
  49. Release LH front door seal from lower door sill
    G00645388Courtesy of TESLA, INC.
  50. Remove LH front lower door sill
    NOTE: 8x clips, 3x datums
    G00645389Courtesy of TESLA, INC.
    G00645390Courtesy of TESLA, INC.
  51. Remove LH IP side cover
    NOTE: 5x clips
    G00645345Courtesy of TESLA, INC.
  52. Remove LH lower A-pillar trim
    NOTE: 1x bolt, T25, 5 Nm, 4x clips
    G00645391Courtesy of TESLA, INC.
    G00645392Courtesy of TESLA, INC.
  53. Remove LH sunvisor bezel
    NOTE: 6x clips, 5x tabs, Release clips then slide bezel toward front of vehicle
    G00645442Courtesy of TESLA, INC.
    G00645443Courtesy of TESLA, INC.
    G00645444Courtesy of TESLA, INC.
  54. Remove bolts securing LH upper A-pillar to body
    NOTE: 2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm,
    G00646272Courtesy of TESLA, INC.
  55. Remove LH upper A-pillar from vehicle
    NOTE: 1x connector, 2x datums, 6x clips, Release clips and rotate pillar inboard to access connector, Release datums upward out of IP sub assembly
    G00646273Courtesy of TESLA, INC.
    G00646274Courtesy of TESLA, INC.
    G00646275Courtesy of TESLA, INC.
  56. Remove bolts securing LH lower B-pillar
    NOTE: 7x clips, 2x bolts, T25, 3 Nm
    G00646276Courtesy of TESLA, INC.
  57. Release upper portion of LH lower B-pillar to LH upper B-pillar
    NOTE: 5x clips
    G00646277Courtesy of TESLA, INC.
  58. Remove bolts securing LH upper B-pillar
    NOTE: 2x bolts, T25, 3 Nm, 3x clips
    G00646278Courtesy of TESLA, INC.
  59. Release LH upper B-pillar from body
    NOTE: 3x clips, 2x magnets
    G00646279Courtesy of TESLA, INC.
    G00646280Courtesy of TESLA, INC.
  60. Disconnect LH B-pillar switch and temp sensor
    NOTE: 2x black connector
    G00646281Courtesy of TESLA, INC.
  61. Move LH upper B-pillar aside
    G00646282Courtesy of TESLA, INC.
  62. Pull back lower seal on LH B-Pillar applique and remove screws securing LH B-Pillar applique
    NOTE: 2x bolts, T25, 3 Nm
    G00646283Courtesy of TESLA, INC.
  63. Release retaining clip securing the LH B-Pillar applique to the body
    NOTE: 1x retaining clip, Clip is located about 80mm below camera lens opening, Slide plastic pry tool behind LH applique seal and twist to release clip
    G00646284Courtesy of TESLA, INC.
  64. Release the LH B-Pillar applique from the body
    NOTE: Pull applique down to release upper tab and pull applique away from body, Use caution as camera harness does not have much slack
    G00646285Courtesy of TESLA, INC.
  65. Disconnect LH B-Pillar camera connector
    NOTE: 1x connector, Hold LH B-Pillar applique away from body to gain better access to the camera connector
    G00646286Courtesy of TESLA, INC.
  66. Remove LH B-Pillar applique from vehicle
    NOTE: Release B-pillar applique seal away from applique, Start at the top side and work around until seal is off, Do not damage seal
    G00646287Courtesy of TESLA, INC.
    G00646288Courtesy of TESLA, INC.
  67. Apply tape to the RH racetrack to avoid damage
    G00646289Courtesy of TESLA, INC.
  68. Remove RH trunk sill side trim
    NOTE: 4x clips, replace any broken clips
    G15204321Courtesy of TESLA, INC.
  69. Remove screw securing RH C-pillar mid trim
    NOTE: 1x screw, T20, 2 Nm
    G15204329Courtesy of TESLA, INC.
  70. Release clips securing RH C-pillar mid trim and remove
    NOTE: 9x clips
    G15204330Courtesy of TESLA, INC.
    G00646290Courtesy of TESLA, INC.
  71. Remove fasteners securing RH upper C-pillar trim panel
    NOTE: 1x screw, T25, 3 Nm, 3x screws, T20, 2 Nm, Discard T25 fastener after removal
    G15204331Courtesy of TESLA, INC.
  72. Release clips and remove RH upper C-pillar trim panel
    NOTE: 6x clips
    G15204332Courtesy of TESLA, INC.
    G00646291Courtesy of TESLA, INC.
  73. Remove fasteners securing C-pillar lower panel to RH parcel shelf support
    NOTE: 2x screws, T20, 2 Nm
    G15204333Courtesy of TESLA, INC.
  74. Remove RH rear welcome plate
    NOTE: 8x clips
    G00645393Courtesy of TESLA, INC.
    G00645394Courtesy of TESLA, INC.
  75. Remove front screw securing RH lower C-pillar
    NOTE: 1x screw, T25, 2.5 Nm
    G00646292Courtesy of TESLA, INC.
  76. Release clips securing RH C-pillar lower panel along front edge and remove panel
    NOTE: 9x clips, 1x magnet
    G15204336Courtesy of TESLA, INC.
  77. Remove RH rear door sill trim
    NOTE: 1x patch bolt, T25, 2.5 Nm, 2x clips
    G00645395Courtesy of TESLA, INC.
  78. Remove RH front door sill trim panel
    NOTE: 8x clips, 3x datums
    G00646293Courtesy of TESLA, INC.
    G00646294Courtesy of TESLA, INC.
  79. Remove RH IP side cover
    NOTE: 5x clips
    G00645352Courtesy of TESLA, INC.
  80. Release RH front door seal from lower door sill
    G00645398Courtesy of TESLA, INC.
  81. Remove RH lower A-pillar trim
    NOTE: 1x bolt, T25, 5 Nm, 4x clips
    G00645399Courtesy of TESLA, INC.
    G00645400Courtesy of TESLA, INC.
  82. Remove RH sunvisor bezel
    NOTE: 6x clips, 5x tabs, Release clips then slide bezel toward front of vehicle
    G00645448Courtesy of TESLA, INC.
    G00645449Courtesy of TESLA, INC.
    G00645450Courtesy of TESLA, INC.
  83. Remove bolts securing RH upper A-pillar to body
    NOTE: 2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm,
    G00646295Courtesy of TESLA, INC.
  84. Remove RH upper A-pillar from vehicle
    NOTE: 1x connector, 2x datums, Rotate pillar inboard to access connector, Release datums upward out of IP sub assembly
    G00646296Courtesy of TESLA, INC.
    G00646297Courtesy of TESLA, INC.
    G00646298Courtesy of TESLA, INC.
  85. Remove bolts securing RH lower B-pillar
    NOTE: 2x bolts, T25, 3 Nm, 7x clips
    G00646299Courtesy of TESLA, INC.
  86. Release upper portion of RH lower B-pillar to RH upper B-pillar
    NOTE: 5x clips
    G00646300Courtesy of TESLA, INC.
  87. Remove bolts securing RH upper B-pillar
    NOTE: 2x bolts, T25, 3 Nm, 3x clips
    G00646301Courtesy of TESLA, INC.
  88. Release RH upper B-pillar from body
    NOTE: 4x clips, 1 magnet
    G00646302Courtesy of TESLA, INC.
  89. Disconnect RH B-pillar switch and temp sensor
    NOTE: 2x black connectors
    G00646303Courtesy of TESLA, INC.
  90. Move RH upper B-pillar aside
    G00646304Courtesy of TESLA, INC.
  91. Pull back lower seal on RH side and remove screws securing RH applique
    NOTE: 2x bolts, T25, 3 Nm
    G00646305Courtesy of TESLA, INC.
  92. Release retaining clip securing the RH B-Pillar applique to the body
    NOTE: 1x retaining clip, Clip is located about 80mm below camera lens opening, Slide plastic pry tool behind RH applique seal and twist to release clip
    G00646306Courtesy of TESLA, INC.
  93. Release the RH B-Pillar applique from the body
    NOTE: 1x tab, Pull applique down to release upper tab and pull applique away from body, Use caution as camera harness does not have much slack
    G00646307Courtesy of TESLA, INC.
  94. Hold RH applique away from body and disconnect camera harness connector
    NOTE: 1x connector
    G00646308Courtesy of TESLA, INC.
  95. Remove LH B-Pillar applique from vehicle
    NOTE: Release B-pillar applique seal away from applique, Start at the top side and work around until seal is off, Do not damage seal
    G00646309Courtesy of TESLA, INC.
    G00646310Courtesy of TESLA, INC.
  96. Remove IP cubby
    NOTE: 2x clips
    G00646311Courtesy of TESLA, INC.
    G00646312Courtesy of TESLA, INC.
  97. Open the rear cup holder
    G00645328Courtesy of TESLA, INC.
  98. Pop out rear air outlet trim panel
    NOTE: 4x clips
    G00646313Courtesy of TESLA, INC.
  99. Disconnect the USB ports from the trim panel
    NOTE: 2x connectors
    G00646314Courtesy of TESLA, INC.
  100. Remove the rear cupholder trim panel
    NOTE: Slide up to remove
    G00645329Courtesy of TESLA, INC.
    G00645330Courtesy of TESLA, INC.
  101. Close rear cup holder
    G00645331Courtesy of TESLA, INC.
    G00646315Courtesy of TESLA, INC.
  102. Release the rear center console trim panel
    NOTE: 8x clips
    G00646316Courtesy of TESLA, INC.
    G00646317Courtesy of TESLA, INC.
    G00646318Courtesy of TESLA, INC.
  103. Disconnect the harnesses from the module at rear trim panel
    NOTE: 6x connectors
    G00645333Courtesy of TESLA, INC.
  104. Release the RH center console side trim panel
    NOTE: 13x clips
    G15204411Courtesy of TESLA, INC.
  105. Release the LH center console side trim panel
    NOTE: 13x clips
    G00645317Courtesy of TESLA, INC.
  106. Remove LH center console closeout extension
    NOTE: 6x clips
    G00645318Courtesy of TESLA, INC.
    G00645319Courtesy of TESLA, INC.
    G00645320Courtesy of TESLA, INC.
  107. Remove RH center console closeout extension
    NOTE: 6x clips
    G00646319Courtesy of TESLA, INC.
    G00645322Courtesy of TESLA, INC.
    G00645323Courtesy of TESLA, INC.
  108. Remove the front cup holder dividers, then remove the rubber mat at the base of the console
    G00645334Courtesy of TESLA, INC.
    G00645335Courtesy of TESLA, INC.
    G00645336Courtesy of TESLA, INC.
  109. Disconnect center console harness
    NOTE: 6x connectors
    G00646320Courtesy of TESLA, INC.
    G00646321Courtesy of TESLA, INC.
  110. Remove the bolts securing center console assembly
    NOTE: 1x screw, T20, 2 Nm, 6x bolts, 10mm, 5 Nm
    G00645339Courtesy of TESLA, INC.
    G00645340Courtesy of TESLA, INC.
    G00645341Courtesy of TESLA, INC.
    G00645342Courtesy of TESLA, INC.
    G00645343Courtesy of TESLA, INC.
  111. Remove center console from vehicle
    NOTE: Recommend assistance
    G00646322Courtesy of TESLA, INC.
  112. Remove LH inner seat riser trim covers
    NOTE: 2x clips, Remove inner outboard cover first then inner inboard cover
    G00646323Courtesy of TESLA, INC.
    G00646324Courtesy of TESLA, INC.
  113. Remove RH inner seat riser trim covers
    NOTE: 2x clips, Remove inner outboard cover first then inner inboard cover
    G00646325Courtesy of TESLA, INC.
    G00646326Courtesy of TESLA, INC.
  114. Remove seat harness from inner seat riser on LH and RH sides
    NOTE: 2x clips
    G00646327Courtesy of TESLA, INC.
    G00646328Courtesy of TESLA, INC.
    G00646329Courtesy of TESLA, INC.
    G00646330Courtesy of TESLA, INC.
  115. Remove the inner seat riser fasteners
    NOTE: 4x fasteners, 14mm, 33 Nm, Discard after removal
    G00646331Courtesy of TESLA, INC.
    G00646332Courtesy of TESLA, INC.
    G00646333Courtesy of TESLA, INC.
    G00646334Courtesy of TESLA, INC.
  116. Remove inner seat riser
    NOTE: Fold carpet back to ease removal of inner seat riser
    G00646335Courtesy of TESLA, INC.
    G00646336Courtesy of TESLA, INC.
  117. Remove LH outer seat riser
    NOTE: 2x bolts, T45, 34 Nm
    G00645472Courtesy of TESLA, INC.
  118. Remove RH outer seat riser
    NOTE: 2x bolts, T45, 34 Nm
    G00645473Courtesy of TESLA, INC.
  119. Move the 40 seats fully rearward
    G00646337Courtesy of TESLA, INC.
  120. Move the 60 seats fully rearward
    G00646338Courtesy of TESLA, INC.
  121. Remove second row floor panel 2
    NOTE: 4x clips, Recommend assistance, Tilt front edge upwards and remove in vertical position, Take precautions from damaging the rear of the console during removal
    G00646339Courtesy of TESLA, INC.
  122. Remove 2nd row front floor
    NOTE: 3x clips
    G00646340Courtesy of TESLA, INC.
    G00646341Courtesy of TESLA, INC.
  123. Remove the sliding isolation panel at the front of the center bench
    NOTE: 4x Sliding isolation plate, 4x clips Need to peel sticker back to release clip
    G00646342Courtesy of TESLA, INC.
    G00646343Courtesy of TESLA, INC.
  124. Remove drivers foot well panel
    NOTE: 2x clips, 1x Connector
    G00646344Courtesy of TESLA, INC.
  125. Remove passenger footwell cover
    NOTE: 2x clips, 1x connector
    G15204413Courtesy of TESLA, INC.
    G15204414Courtesy of TESLA, INC.
  126. Remove front main carpet
    NOTE: 4x clips
    G00645474Courtesy of TESLA, INC.
    G00645475Courtesy of TESLA, INC.
  127. Remove foam floor support
    NOTE: 2x fan clips, 2x fir tree clips
    G00645476Courtesy of TESLA, INC.
  128. Remove console outlet duct from front HVAC assembly
    G00645477Courtesy of TESLA, INC.
    G00645478Courtesy of TESLA, INC.
  129. Remove 2nd row foot ducts
    G00645479Courtesy of TESLA, INC.
  130. Remove screw securing LH side of top pad to IP carrier
    NOTE: 1x screw, T20, 1.2 Nm
    G00645347Courtesy of TESLA, INC.
  131. Remove LH lower IP trim
    NOTE: 9x clips
    G00645348Courtesy of TESLA, INC.
  132. Remove lower binnacle cover from IP area of vehicle
    NOTE: 4x clips
    G00645349Courtesy of TESLA, INC.
  133. Remove screws securing top pad to binnacle
    NOTE: 2x screws, T20, 1.2 Nm
    G00645350Courtesy of TESLA, INC.
  134. Release clips securing upper steering column gap hider to IC bezel
    NOTE: 2x clips
    G00645351Courtesy of TESLA, INC.
  135. Remove screw securing RH side of top pad to IP carrier
    NOTE: 1x screw, T25, 1.2 Nm
    G00646345Courtesy of TESLA, INC.
    G00646346Courtesy of TESLA, INC.
  136. Remove RH instrument panel lower trim
    NOTE: 13x clips
    G00645356Courtesy of TESLA, INC.
  137. Remove the glove box assembly
    NOTE: 6x screws, T20, 2.3 Nm, 3x connectors
    G00645357Courtesy of TESLA, INC.
    G00645358Courtesy of TESLA, INC.
  138. Cover the aluminum strip on the top pad and MCU bezel with tape for protection
    G00645360Courtesy of TESLA, INC.
  139. Release the top pad from the vehicle
    NOTE: Lifting with an inflatable wedge is recommended to reduce the risk of bending the top pad, Place the inflatable wedge above the vent outlet at the left and right side of the touchscreen
    G00645367Courtesy of TESLA, INC.
    G00645368Courtesy of TESLA, INC.
  140. Remove the instrument cluster bezel from the IP carrier
    NOTE: 4x screws, T20, 2.3 Nm
    G00645371Courtesy of TESLA, INC.
  141. Remove screws securing LH IP finisher with vent to IP carrier
    NOTE: 2x screws, T20, 2.3 Nm
    G00645372Courtesy of TESLA, INC.
  142. Release clips securing LH IP finisher with vent to the IP carrier and remove from vehicle
    NOTE: 3x clips
    G00645373Courtesy of TESLA, INC.
    G00645374Courtesy of TESLA, INC.
  143. Remove screws securing RH instrument panel finisher assembly to the IP carrier
    NOTE: 2x screws, T20, 2.3 Nm
    G00645377Courtesy of TESLA, INC.
  144. Release the clips for the RH finisher and remove from vehicle
    NOTE: 6x clips
    G00645378Courtesy of TESLA, INC.
  145. Remove the MCU mounting bolts
    NOTE: 4x bolts, T25, 7 Nm, Note locations of washers if present
    G00645379Courtesy of TESLA, INC.
  146. Release ground strap from top of MCU
    NOTE: 1x connector
    G00645369Courtesy of TESLA, INC.
  147. Tilt the MCU out from the IP carrier at the top in order to access connectors
    NOTE: Caution: Do not pull on harnesses as it can damage the connectors
    G00645380Courtesy of TESLA, INC.
    G00645381Courtesy of TESLA, INC.
  148. Disconnect harness connectors from MCU and remove from vehicle
    G00645382Courtesy of TESLA, INC.
    G00645383Courtesy of TESLA, INC.
  149. Remove steering wheel air bag
    NOTE: 2x screws, T-30, 3 Nm 3x connectors
    G00646347Courtesy of TESLA, INC.
    G00646348Courtesy of TESLA, INC.
    G00646349Courtesy of TESLA, INC.
    G00646350Courtesy of TESLA, INC.
  150. Remove steering wheel
    NOTE: 1x bolt, 10mm, 80 Nm, Mark spline for installation orientation
    G00646351Courtesy of TESLA, INC.
    G00646352Courtesy of TESLA, INC.
  151. Remove steering column module
    NOTE: 1x connector
    G00646353Courtesy of TESLA, INC.
    G00646354Courtesy of TESLA, INC.
    G00646355Courtesy of TESLA, INC.
  152. Remove bracket under steering column area
    NOTE: 2x screws, T20, 2 Nm
    G00645434Courtesy of TESLA, INC.
  153. Remove the bolt that secures the lower shaft to the steering column
    NOTE: 1x bolt, 13mm, 30 Nm, Mark the lower shaft position relative to the column
    G00646356Courtesy of TESLA, INC.
    G00646357Courtesy of TESLA, INC.
  154. Remove the steering column from the cross member
    NOTE: 2x, bolts, 13mm, 30 Nm, 2x nuts, 13mm, 30 Nm, 2x connections
    G00646358Courtesy of TESLA, INC.
    G00646359Courtesy of TESLA, INC.
    G00646360Courtesy of TESLA, INC.
    G00646361Courtesy of TESLA, INC.
  155. Disconnect 40 seat harness
    NOTE: 2x connectors, Release bracket for better access
    G00646362Courtesy of TESLA, INC.
    G00646363Courtesy of TESLA, INC.
  156. Disconnect 60 seat harness
    NOTE: 2x connectors, Release bracket for better access
    G00646364Courtesy of TESLA, INC.
    G00646365Courtesy of TESLA, INC.
  157. Remove the LH bracket from the harness
    NOTE: 2x clips
    G00646366Courtesy of TESLA, INC.
    G00646367Courtesy of TESLA, INC.
  158. Remove the RH bracket from the harness
    G00646368Courtesy of TESLA, INC.
    G00646369Courtesy of TESLA, INC.
  159. Remove the fasteners securing LH Outer beaver dam
    NOTE: 2x nuts, 10mm, 5 Nm
    G00646370Courtesy of TESLA, INC.
  160. Release the harness clips from the LH Outer beaver dam remove from the vehicle
    G00646371Courtesy of TESLA, INC.
  161. Remove the fasteners securing the RH Outer beaver dam
    NOTE: 2x bolts, 10mm, 5 Nm
    G00646372Courtesy of TESLA, INC.
  162. Release the harness clips from the RH Outer beaver dam and remove from the vehicle
    NOTE: 2x harness clips
    G00646373Courtesy of TESLA, INC.
  163. Remove LH 2nd row front carpet support
    NOTE: Foam block may vary depending on vehicle configuration and production level
    G00646374Courtesy of TESLA, INC.
    G00646375Courtesy of TESLA, INC.
  164. Remove RH 2nd row front carpet support
    NOTE: Foam block may vary depending on vehicle configuration and production level
    G00646376Courtesy of TESLA, INC.
    G00646377Courtesy of TESLA, INC.
  165. Remove LH HVAC ducting between lower B pillar and upper C pillar
    NOTE: 2x bolts, 10mm, 5 Nm 1x nut, 10mm, 5 Nm, Remove all sections of ducting between the B-Pillar and C-Pillar, 2 foam ducts and 2 plastic duct couplers
    G00646378Courtesy of TESLA, INC.
  166. Remove RH HVAC ducting between lower B pillar and upper C pillar
    NOTE: 2x bolts, 10mm, 5 Nm 1x nut, 10mm, 5 Nm, Remove all sections of ducting between the B- Pillar and C-Pillar, 2 foam ducts and 2 plastic duct couplers
    G00646378Courtesy of TESLA, INC.
  167. Remove front LH, RH screws securing headliner to upper body panel
    NOTE: 2x screws, T20, 2 Nm, 34x clips, Lower headliner starting from the rear side
    G00646379Courtesy of TESLA, INC.
    G00646380Courtesy of TESLA, INC.
  168. Disconnect headliner harness
    NOTE: 1x connector
    G00646381Courtesy of TESLA, INC.
  169. Remove headliner from vehicle
    NOTE: 30x clips, Recommend assistance Remove through liftgate
    G00646382Courtesy of TESLA, INC.
    G00646383Courtesy of TESLA, INC.
    G00646384Courtesy of TESLA, INC.
  170. Remove trunk sill trim
    NOTE: 4x clips, 2x patch bolts, T25, 2.5 Nm, Discard after removal
    G15204323Courtesy of TESLA, INC.
    G15204324Courtesy of TESLA, INC.
    G15204325Courtesy of TESLA, INC.
  171. Remove rear load floor support
    NOTE: 4x push clips, 2x clips
    G15204328Courtesy of TESLA, INC.
  172. Remove vent cover from trunk side carpet
    NOTE: 8x tabs
    G15204664Courtesy of TESLA, INC.
    G15204665Courtesy of TESLA, INC.
  173. Release clips securing LH rear trunk side carpet panel to bracket
    NOTE: 5x push clips, One is hidden between 3rd row seat and trunk side carpet panel
    G15204666Courtesy of TESLA, INC.
    G15204667Courtesy of TESLA, INC.
  174. Release load floor support from LH trunk side carpet
    NOTE: 3x tabs, 1x clip
    G15204668Courtesy of TESLA, INC.
  175. Remove LH trunk side carpet panel
    NOTE: 2x connectors, Disconnect trunk light and 12V outlet connectors before removal, Pull rear lower corner of LH trunk side carpet panel out and downwards to remove panel
    G15204669Courtesy of TESLA, INC.
    G00646385Courtesy of TESLA, INC.
    G00646386Courtesy of TESLA, INC.
  176. Remove LH mid-zone C-pillar bracket from vehicle
    NOTE: 2x screws, T20, 2.5 Nm, 3x push clips, 2x edge clips, Release edge clips securing charge port release cables, The following 6 steps apply to vehicles with rear HVAC and can be skipped for 5 seat configuration
    G15204670Courtesy of TESLA, INC.
  177. Remove LH minion bracket from vehicle
    NOTE: 3x push clips
    G15204671Courtesy of TESLA, INC.
  178. Remove bolt securing front edge of LH trunk trim bracket
    NOTE: 1x bolt, T30, 2.5 Nm
    G15204673Courtesy of TESLA, INC.
  179. Remove fasteners securing LH trunk trim bracket and remove from vehicle
    NOTE: 2x bolts, T30, 2.5 Nm, 1x push clip
    G00646387Courtesy of TESLA, INC.
  180. Remove charger duct
    NOTE: Release from plastic ducts at top and bottom
    G00646388Courtesy of TESLA, INC.
    G00646389Courtesy of TESLA, INC.
  181. Release load floor support from RH trunk side carpet
    NOTE: 3x tabs, 1x clip
    G00646390Courtesy of TESLA, INC.
  182. Release clips securing RH rear trunk side carpet panel to bracket
    NOTE: 3x push clips, One is hidden between 3rd row seat and trunk side carpet panel
    G00646391Courtesy of TESLA, INC.
    G00646392Courtesy of TESLA, INC.
  183. Pull rear lower corner of RH trunk side carpet panel out and downwards to remove panel
    G15204689Courtesy of TESLA, INC.
  184. Remove clips securing RH minion bracket and remove bracket
    NOTE: 3x push clips
    G15204865Courtesy of TESLA, INC.
  185. Remove the RH trunk bracket
    NOTE: 2x bolts, T30, 7 Nm, 4x push clips
    G15204866Courtesy of TESLA, INC.
  186. Remove LH shock tower brace
    NOTE: 9x bolts, T40, 27 Nm
    G00646393Courtesy of TESLA, INC.
  187. Remove RH wheel house bracket
    NOTE: Note 9x bolts, T40, 27 Nm
    G00646394Courtesy of TESLA, INC.
  188. Push the vehicle in position to be lifted by hoist then reinstall wheel chocks
    NOTE: Recommend assistance, Ensure doors are clear of the lift posts before pushing forward
    G00646396Courtesy of TESLA, INC.
    G00646397Courtesy of TESLA, INC.
  189. Raise and support vehicle
    NOTE: Set air suspension to Jack Mode, Via Controls > Service > Jack Mode
    G00646398Courtesy of TESLA, INC.
    G00646399Courtesy of TESLA, INC.
  190. Raise vehicle fully and lower onto locks
    NOTE: Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
    G15204870Courtesy of TESLA, INC.
    G15204871Courtesy of TESLA, INC.
  191. Remove LH shear plate
    NOTE: 3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, 2x push clips, 1x nylon nut, 15mm, 35 Nm Discard nylon nut after removal
    G00646400Courtesy of TESLA, INC.
  192. Remove RH shear plate
    NOTE: 3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, 2x push clips, 1x nylon nut, 15mm, 35 Nm Discard nylon nut after removal
    G15205259Courtesy of TESLA, INC.
  193. Remove mid aero shield
    NOTE: 20x bolts, 10mm, 4 Nm, 2x push clips
    G15205260Courtesy of TESLA, INC.
    G15205261Courtesy of TESLA, INC.
    G15205262Courtesy of TESLA, INC.
  194. Remove front bash plate extrusion
    NOTE: 2x bolts, T30, 16 Nm
    G15205263Courtesy of TESLA, INC.
  195. Remove LH ski side covers
    NOTE: 14x clips, 3x covers
    G00646401Courtesy of TESLA, INC.
  196. Remove RH ski side covers
    NOTE: 14x push clips, 3x covers
    G00646402Courtesy of TESLA, INC.
  197. Loosen four center bolts securing HV battery
    NOTE: 4x patch bolts, E12, 38 Nm, Discard after removal
    G15205266Courtesy of TESLA, INC.
  198. Remove four center bolts securing HV battery with battery powered drill
    NOTE: 4x patch bolts, E12, 38 Nm, Discard after removal
    G15205266Courtesy of TESLA, INC.
  199. Position battery table beneath vehicle
    G15205268Courtesy of TESLA, INC.
  200. Lower vehicle to table
    NOTE: Recommend assistance, Align table to vehicle and raise casters to level table if necessary
    G15205269Courtesy of TESLA, INC.
  201. Loosen remaining eight outer center bolts securing HV battery
    NOTE: 8x patch bolts, E12, 38 Nm, Discard after removal
    G00646403Courtesy of TESLA, INC.
  202. Remove remaining eight center bolts securing HV battery with battery powered drill
    NOTE: 8x patch bolts, E12, 38 Nm, Discard after removal
    G15205271Courtesy of TESLA, INC.
  203. Loosen front four HV battery bolts
    NOTE: 4x patch bolts, 13mm, 30 Nm, Discard after removal
    G15205272Courtesy of TESLA, INC.
  204. Remove front four HV battery bolts with battery powered drill
    NOTE: 4x patch bolts, 13mm, 30 Nm, Discard after removal
    G15205273Courtesy of TESLA, INC.
  205. Loosen 21mm bolts securing front of HV battery
    NOTE: 2x bolts, 21mm, 115 Nm, Discard after removal
    G15205274Courtesy of TESLA, INC.
  206. Remove and discard 21mm bolts securing front of HV battery
    NOTE: 2x bolts, 21mm, 115 Nm, Discard after removal
    G00646404Courtesy of TESLA, INC.
  207. Loosen LH rocker bolts
    NOTE: 8x patch bolts, 13mm, 55 Nm, Discard after removal
    G00646405Courtesy of TESLA, INC.
  208. Remove LH rocker bolts with battery powered drill
    NOTE: 8x patch bolts, 13mm, 55 Nm, Discard after removal
    G15205277Courtesy of TESLA, INC.
  209. Loosen RH rocker bolts
    NOTE: Note 8x patch bolts, 13mm, 55 Nm, Discard after removal
    G00646406Courtesy of TESLA, INC.
  210. Remove RH rocker bolts with battery powered drill
    NOTE: 8x patch bolts, 13mm, 55 Nm, Discard after removal
    G15205279Courtesy of TESLA, INC.
  211. Raise vehicle off of HV battery
    G15205280Courtesy of TESLA, INC.
  212. Move battery away from vehicle
    G15205281Courtesy of TESLA, INC.
  213. Remove all items from pockets and ensure not wearing metal items
    G15205282Courtesy of TESLA, INC.
  214. Inspect HV insulating gloves
    NOTE: Check gloves for damage prior to use, Refer to TECH NOTE: HIGH VOLTAGE AWARENESS CARE POINTS , for information on inspecting HV gloves
    G15205283Courtesy of TESLA, INC.
  215. Put on HV insulating gloves and leather over gloves
    G15205284Courtesy of TESLA, INC.
  216. Verify no high voltage at HV rapid mate
    NOTE: Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
    G00646407Courtesy of TESLA, INC.
  217. Install HV and LV Rapid Mate covers
    NOTE: 2x covers, If covers not available then use masking tape to protect Rapid Mate from debris
    G00646408Courtesy of TESLA, INC.
  218. Remove bolts and Rear DU HV cable clips from HV battery LV logic connector bracket
    NOTE: 2x bolts, 10mm, 5 Nm 2x harness clips
    G00646409Courtesy of TESLA, INC.
  219. Release the HV battery LV logic connector cover from bracket
    NOTE: 6x clips1x harness clip
    G00646410Courtesy of TESLA, INC.
  220. Remove the HV battery LV Logic connectors from bracket
    NOTE: 2x connectors, Make sure to remember the location of the connectors
    G00646411Courtesy of TESLA, INC.
  221. Push the logic harness through the body to the rear seat area
    G00646412Courtesy of TESLA, INC.
    G00646413Courtesy of TESLA, INC.
  222. Disconnect subframe harness at LR of vehicle
    NOTE: 3x connectors
    G00646414Courtesy of TESLA, INC.
  223. Disconnect the rear parking assist harness connector and rear BLE connector
    NOTE: 2x connectors
    G00646415Courtesy of TESLA, INC.
  224. Disconnect 12V logic connector from the charger
    NOTE: 1x connector
    G00646416Courtesy of TESLA, INC.
  225. Release body harness from rear underbody
    NOTE: 4x clips, 1x connector
    G00646417Courtesy of TESLA, INC.
    G00646418Courtesy of TESLA, INC.
  226. Push rubber grommet into the vehicle
    NOTE: Push the wiring harness into the vehicle from the bottom of the vehicle
    G00646419Courtesy of TESLA, INC.
    G00646420Courtesy of TESLA, INC.
    G00646421Courtesy of TESLA, INC.
  227. Lower vehicle until tires are touching the ground
    G15204937Courtesy of TESLA, INC.
    G15204938Courtesy of TESLA, INC.
    G15204939Courtesy of TESLA, INC.
  228. Release connector from HVAC box then Disconnect HVAC connector
    NOTE: 1x black connector
    G00646422Courtesy of TESLA, INC.
  229. Disconnect harness from HVAC assembly
    NOTE: 3x connectors, 3x clips
    G00646423Courtesy of TESLA, INC.
  230. Disconnect PTC heat connector
    NOTE: 1x black connector
    G00646424Courtesy of TESLA, INC.
    G00646425Courtesy of TESLA, INC.
  231. Remove 12v positive terminal from cabin fuse box
    NOTE: 1x nut, 10mm, 5 Nm
    G00646426Courtesy of TESLA, INC.
  232. Disconnect all electrical connectors from the cabin fuse box
    NOTE: 10x connectors
    G00646427Courtesy of TESLA, INC.
    G00646428Courtesy of TESLA, INC.
  233. Remove cabin fuse box from vehicle
    G00646429Courtesy of TESLA, INC.
  234. Disconnect brake sensor and acceleration pedal
    NOTE: 1x white connector 1x black connector
    G00646430Courtesy of TESLA, INC.
    G00646431Courtesy of TESLA, INC.
  235. Release harness clips from body
    NOTE: 5x harness clips
    G00646432Courtesy of TESLA, INC.
    G00646433Courtesy of TESLA, INC.
  236. Remove the 12V cable from the connector housing
    NOTE: 1x nut 10mm, 5 Nm
    G00646434Courtesy of TESLA, INC.
  237. Release IP harness from RH side of fuse box
    NOTE: 7x connectors
    G00646435Courtesy of TESLA, INC.
  238. Remove ground from body under the front body module
    NOTE: 1x nut, 13mm, 8 Nm
    G00646436Courtesy of TESLA, INC.
  239. Remove connector from front body module
    NOTE: 1x white connector
    G00646437Courtesy of TESLA, INC.
  240. Release IP harness from center console area
    NOTE: 5x connectors, 1x clip, Push tab on side to open cover
    G00646438Courtesy of TESLA, INC.
    G00646439Courtesy of TESLA, INC.
  241. Disconnect the PRCM
    NOTE: 1x black connector
    G00646440Courtesy of TESLA, INC.
  242. Release main body harness from body
    NOTE: 2x white clips 1x black
    G00646441Courtesy of TESLA, INC.
    G00646442Courtesy of TESLA, INC.
  243. Release main body harness from body
    NOTE: 14x clips
    G00646443Courtesy of TESLA, INC.
  244. Release both seat harness clips from bracket
    NOTE: 2x harness clips
    G00646444Courtesy of TESLA, INC.
  245. Disconnect RH 1st row retractor connector
    NOTE: 2x yellow connectors 1x clip
    G00646445Courtesy of TESLA, INC.
  246. Disconnect harness from RH B-Pillar Accelerometer Sensor
    NOTE: 1x black connector
    G00646446Courtesy of TESLA, INC.
  247. Disconnect RH pretensioner connector
    NOTE: 1x yellow connector
    G00646447Courtesy of TESLA, INC.
  248. Remove the RH B-pillar ground from body
    NOTE: 1x bolt, 10mm, 8 Nm
    G00646448Courtesy of TESLA, INC.
  249. Release the RH B-pillar part of the main body harness from the body
    NOTE: 17x harness clips, Note routing of the harness
    G00646449Courtesy of TESLA, INC.
    G00646450Courtesy of TESLA, INC.
    G00646451Courtesy of TESLA, INC.
  250. Disconnect harness from RH C-pillar accelerometer sensor
    NOTE: 1x black connector
    G00646452Courtesy of TESLA, INC.
  251. Release the rear part of the RH main body harness from body and flip towards the front
    NOTE: 1x bolt, 10mm, 8 Nm5x harness clips. Note how the harness is routed
    G00646453Courtesy of TESLA, INC.
    G00646454Courtesy of TESLA, INC.
    G00646455Courtesy of TESLA, INC.
  252. Remove the subwoofer from the vehicle
    NOTE: 2x bolts, 10mm, 5 Nm, 1x nut, 10mm, 5 Nm
    G00646456Courtesy of TESLA, INC.
  253. Disconnect connector for the subwoofer
    NOTE: 1x connector
    G00646457Courtesy of TESLA, INC.
  254. On the right side remove the 12V connector from PTC heater
    NOTE: 1x white connector
    G00646458Courtesy of TESLA, INC.
  255. Release rear HVAC connectors from body harness
    NOTE: 2x connectors
    G00646459Courtesy of TESLA, INC.
  256. Disconnect the blower connector and the blower controller FET assembly connector
    NOTE: 2x connectors, 1x bolt, T20, 1.2Nm
    G00646460Courtesy of TESLA, INC.
  257. Pull HV logic connectors into the cabin
    NOTE: Lift up on NVH pad
    G00646461Courtesy of TESLA, INC.
  258. Disconnect RH falcon door harness from main body harness
    NOTE: 1x white connector, 1x black connector
    G00646462Courtesy of TESLA, INC.
  259. Remove ground from LH lower B-pillar
    NOTE: 1x bolt, 10mm, 8 Nm
    G00646463Courtesy of TESLA, INC.
  260. Disconnect LH pretensioner
    NOTE: 1x yellow connector
    G00646464Courtesy of TESLA, INC.
  261. Disconnect LH 1st row retractor connector
    NOTE: 2x yellow connectors, 1x clip
    G00646465Courtesy of TESLA, INC.
  262. Disconnect LH falcon door harness from main harness
    NOTE: 2x black connectors
    G00646466Courtesy of TESLA, INC.
  263. Disconnect harness from LH B-pillar accelerometer sensor
    NOTE: 1x black connector
    G00646467Courtesy of TESLA, INC.
  264. Disconnect harness from LH C-pillar accelerometer sensor
    NOTE: 1x black connector
    G00646468Courtesy of TESLA, INC.
    G00646469Courtesy of TESLA, INC.
  265. Release the LH B-pillar part of the main body harness from the body
    NOTE: 17x harness clips. Note routing of the harness
    G00646470Courtesy of TESLA, INC.
    G00646471Courtesy of TESLA, INC.
    G00646472Courtesy of TESLA, INC.
  266. Remove the harness clip from the LH B-pillar to the C-pillar
    NOTE: 3x clips, May need to release coolant hose clips
    G00646473Courtesy of TESLA, INC.
  267. Disconnect main body harness from BCM
    NOTE: 4x white connectors
    G00646474Courtesy of TESLA, INC.
  268. Disconnect main body harness from rear lift gate harness
    NOTE: 1x black connector, 1x yellow connector, 1x blue connector, 4x white connectors
    G00646475Courtesy of TESLA, INC.
  269. Disconnect LH rear bodyside lamp assembly
    NOTE: 1x connector
    G00646476Courtesy of TESLA, INC.
  270. Disconnect main body harness from charge port light
    NOTE: 1x white connector
    G00646477Courtesy of TESLA, INC.
  271. Disconnect park assist ECU and clip securing 12v harness to bracket
    NOTE: 2x connectors, 1x barrel clip
    G00646478Courtesy of TESLA, INC.
    G00646479Courtesy of TESLA, INC.
  272. Disconnect rear LH D-pillar accelerometer
    NOTE: 1x connector, 1x fir tree clip
    G00646480Courtesy of TESLA, INC.
  273. Release rear LH D-pillar body harness clips
    NOTE: 3x fir tree clips
    G00646481Courtesy of TESLA, INC.
  274. Release Rear LH C/D-pillar body harness clips
    NOTE: 1x fir male tree clip, 1x barrel clip
    G00646482Courtesy of TESLA, INC.
  275. Release the rear part of the LH main body harness from body and flip towards the front
    NOTE: 1x bolt, 10mm, 8 Nm 4x harness clips. Note how the harness is routed
    G00646483Courtesy of TESLA, INC.
    G00646484Courtesy of TESLA, INC.
  276. Disconnect the rear passive entry antenna
    NOTE: 1x black connector
    G00646485Courtesy of TESLA, INC.
  277. Remove ground bolt above passive entry antenna
    NOTE: 1x bolt, 10mm, 8 Nm
    G00646486Courtesy of TESLA, INC.
  278. Disconnect RH tail light
    NOTE: 1x black connector
    G00646487Courtesy of TESLA, INC.
  279. Release the main body harness from the rear of the vehicle
    NOTE: 6x harness clips
    G00646488Courtesy of TESLA, INC.
    G00646489Courtesy of TESLA, INC.
  280. Release the clips that secure the harness to the closing plate
    NOTE: 3x harness clips
    G00646490Courtesy of TESLA, INC.
  281. Disconnect the GPS radio harness
    NOTE: 1x connector
    G00646491Courtesy of TESLA, INC.
  282. Disconnect connectors from LH and RH falcon door module
    NOTE: 4x connectors
    G00646492Courtesy of TESLA, INC.
  283. Remove the bolts that secure the closing plate to the body
    NOTE: 8x bolts, 10mm, 10 Nm
    G00646493Courtesy of TESLA, INC.
  284. Remove Spine plate above headliner
    G00646494Courtesy of TESLA, INC.
  285. Disconnect front camera and rear view mirror from main body harness
    NOTE: 1x white connector, 1x blue connector, 1x black connector
    G00646495Courtesy of TESLA, INC.
  286. Remove both grounds near falcon door modules
    NOTE: 2x bolts, 10mm, 8 Nm
    G00646496Courtesy of TESLA, INC.
    G00646497Courtesy of TESLA, INC.
  287. Disconnect both falcon door modules and roof USS
    NOTE: 3x black connectors, 1x clip
    G00646498Courtesy of TESLA, INC.
  288. Remove the body harness from the vehicle
    NOTE: Recommend assistance
    G00646499Courtesy of TESLA, INC.
  289. Install main body harness into vehicle
    G00646499Courtesy of TESLA, INC.
  290. Connect brake sensor and acceleration pedal
    NOTE: 1x white connector, 1x black connector, 5x clips
    G00646500Courtesy of TESLA, INC.
    G00646501Courtesy of TESLA, INC.
    G00646502Courtesy of TESLA, INC.
  291. Connect connectors to HVAC assembly
    NOTE: 3x connectors, 3x clips
    G00646503Courtesy of TESLA, INC.
  292. Install ground from body under the front body module
    NOTE: 1x nut, 13mm, 10 Nm
    G00646504Courtesy of TESLA, INC.
  293. Install connector from front body module
    NOTE: 1x white connector
    G00646505Courtesy of TESLA, INC.
  294. Secure IP harness to RH side of fuse box
    NOTE: 7x connectors
    G00646506Courtesy of TESLA, INC.
  295. Install the 12V cable to the right side of the fuse box harness
    NOTE: 1x nut 10mm, 5 Nm
    G00646507Courtesy of TESLA, INC.
  296. Connect all electrical connectors to the cabin fuse box
    NOTE: 10x connectors
    G00646508Courtesy of TESLA, INC.
    G00646509Courtesy of TESLA, INC.
  297. Install 12v positive terminal to the cabin fuse box
    NOTE: 1x nut, 10mm, 5 Nm
    G00646510Courtesy of TESLA, INC.
  298. Connect IP harness at center console area
    NOTE: 5x connectors, 1x clip, Latch cover
    G00646511Courtesy of TESLA, INC.
    G00646512Courtesy of TESLA, INC.
  299. Connect the connector located on the RCM
    NOTE: 1x connector, Fully install connector and pull release tab into locking position
    G00646513Courtesy of TESLA, INC.
  300. Secure main body harness to body between B pillars
    NOTE: 14x clips, Note routing of the harness
    G00646514Courtesy of TESLA, INC.
  301. Secure main body harness to body near RCM
    NOTE: 3x clips
    G00646515Courtesy of TESLA, INC.
  302. Secure both seat harness clips to bracket
    NOTE: 2x harness clips
    G00646516Courtesy of TESLA, INC.
  303. Install the main harness to the RH B-pillar
    NOTE: 11x harness clips. Note routing of the harness
    G00646449Courtesy of TESLA, INC.
    G00646450Courtesy of TESLA, INC.
    G00646451Courtesy of TESLA, INC.
  304. Connect RH 1st row retractor connector
    NOTE: 2x connectors, 1x clip
    G00646465Courtesy of TESLA, INC.
  305. Connect harness to RH B-Pillar Accelerometer Sensor
    NOTE: 1x connector
    G00646517Courtesy of TESLA, INC.
  306. Connect the RH front seat belt pretensioner
    NOTE: 1x connector
    G00646447Courtesy of TESLA, INC.
  307. Install the grounding wire on the RH body
    NOTE: 1x bolt, 10mm, 8 Nm
    G00646463Courtesy of TESLA, INC.
  308. Connect RH falcon door harness to main body harness
    NOTE: 1x white connector 1x black connector
    G00646462Courtesy of TESLA, INC.
  309. Connect harness RH to C-pillar accelerometer sensor
    NOTE: 1x connector
    G00646452Courtesy of TESLA, INC.
  310. Connector rear HVAC connectors
    NOTE: 2x connectors
    G00646459Courtesy of TESLA, INC.
  311. Install low voltage connector for PTC heater
    NOTE: 1x connector
    G00646458Courtesy of TESLA, INC.
  312. Install the blower connector and blower controller FET connector to the assembly
    NOTE: 2x connectors, 1x bolt, T20, 1.2 Nm
    G00646460Courtesy of TESLA, INC.
  313. Install the main harness to the LH B-pillar
    NOTE: 17x harness clips, Note routing of the harness
    G00646470Courtesy of TESLA, INC.
    G00646471Courtesy of TESLA, INC.
    G00646472Courtesy of TESLA, INC.
  314. Connect LH falcon door harness to main harness
    NOTE: 2x black connectors
    G00646466Courtesy of TESLA, INC.
  315. Install the grounding wire on the LH body
    NOTE: 1x bolt, 10mm, 8 Nm
    G00646463Courtesy of TESLA, INC.
  316. Connect LH 1st row retractor connector
    NOTE: 2x connectors, 1x clip
    G00646465Courtesy of TESLA, INC.
  317. Connect harness to LH B-Pillar Accelerometer Sensor
    NOTE: 1x connector
    G00646467Courtesy of TESLA, INC.
  318. Connect the LH front seat belt pretensioner
    NOTE: 1x connector
    G00646447Courtesy of TESLA, INC.
  319. Connect harness to LH C-pillar accelerometer sensor
    NOTE: 1x connector
    G00646469Courtesy of TESLA, INC.
    G00646468Courtesy of TESLA, INC.
  320. Make connections at park assist ECU
    NOTE: 2x connectors, 1x barrel clip
    G00646518Courtesy of TESLA, INC.
    G00646519Courtesy of TESLA, INC.
  321. Connect LH rear D-pillar accelerometer
    NOTE: 1x connector, 1x fir tree clip
    G00646520Courtesy of TESLA, INC.
  322. Install LH rear D-pillar body harness clips
    NOTE: 3x fir tree clips
    G00646481Courtesy of TESLA, INC.
  323. Install LH rear C/D-pillar body harness clips
    NOTE: 1x fir tree clip, 1x barrel clip
    G00646482Courtesy of TESLA, INC.
  324. Secure the body harness to LH rear the vehicle
    NOTE: 1x bolt, 10mm, 8 Nm, 4x harness clips, Note how the harness is routed
    G00646521Courtesy of TESLA, INC.
    G00646522Courtesy of TESLA, INC.
  325. Connect the rear passive entry antenna.
    NOTE: 1x black connector
    G00646485Courtesy of TESLA, INC.
  326. Secure the main body harness to the rear of the vehicle
    NOTE: 6x harness clips
    G00646488Courtesy of TESLA, INC.
    G00646489Courtesy of TESLA, INC.
  327. Connect RH tail light
    NOTE: 1x black connector
    G00646487Courtesy of TESLA, INC.
  328. Connect LH rear bodyside lamp assembly
    NOTE: 1x connector
    G00646476Courtesy of TESLA, INC.
  329. Install the subwoofer into the vehicle
    NOTE: 2x bolts, 10mm 5 Nm, 1x nut, 10mm, 5 Nm,
    G00646456Courtesy of TESLA, INC.
  330. Connect subwoofer connector
    NOTE: 1x connector
    G00646523Courtesy of TESLA, INC.
  331. Route the HV battery LV Logic connector for installation
    NOTE: It passes through rear DU and sway bar
    G00646524Courtesy of TESLA, INC.
  332. Push grommet out of the vehicle
    NOTE: Push the grommet through trunk bulkhead and feed harness through
    G00646525Courtesy of TESLA, INC.
    G00646526Courtesy of TESLA, INC.
  333. Install both grounds near falcon door modules
    NOTE: 2x bolts, 10mm, 8 Nm
    G00646497Courtesy of TESLA, INC.
  334. Connect both falcon door modules and roof USS
    NOTE: 3x black connectors, 1x clip
    G00646498Courtesy of TESLA, INC.
  335. Position Spine plate above headliner
    G00646494Courtesy of TESLA, INC.
  336. Install the bolts that secure the closing plate to the body
    NOTE: 8x bolts, 10mm, 10 Nm
    G00646493Courtesy of TESLA, INC.
  337. Install the clips that secure the harness to the closing plate
    NOTE: 5x harness clips
    G00646527Courtesy of TESLA, INC.
  338. Connect the GPS radio harness
    NOTE: 1x connector
    G00646491Courtesy of TESLA, INC.
  339. Install connectors to LH and RH falcon door module
    NOTE: 4x connectors
    G00646492Courtesy of TESLA, INC.
  340. Connect front camera and rear view mirror to main body harness
    NOTE: 1x white connector, 1x blue connector, 1x black connector
    G00646495Courtesy of TESLA, INC.
  341. Raise vehicle for positioning of HV battery
    NOTE: Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
    G15204937Courtesy of TESLA, INC.
    G15204939Courtesy of TESLA, INC.
  342. Install the HV battery LV Logic connectors from bracket (caution: the rapid mate bracket clip is very easy to break)
    NOTE: 2x connector clips
    G00646411Courtesy of TESLA, INC.
  343. Install the HV battery LV logic connector cover to bracket
    NOTE: 1x harness fur tree 6x clips
    G00646410Courtesy of TESLA, INC.
  344. Install bolts and Rear DU HV cable clips to HV battery LV logic connector bracket
    NOTE: 2x barrel clips, 2x bolts, 10mm, 5 Nm
    G00646409Courtesy of TESLA, INC.
  345. Secure harness to body
    NOTE: 4x clips, 1x connector, Secure LH body harness onto rear underbody
    G00646417Courtesy of TESLA, INC.
    G00646418Courtesy of TESLA, INC.
  346. Connect 12V logic connector to charger
    NOTE: 1x connector
    G00646528Courtesy of TESLA, INC.
  347. Connect the rear parking assist harness connector and rear BLE connector
    NOTE: 2x connectors
    G00646415Courtesy of TESLA, INC.
  348. Connect subframe harness connectors at LR of vehicle
    NOTE: 3x connectors
    G00646414Courtesy of TESLA, INC.
  349. Move battery under vehicle
    G15205280Courtesy of TESLA, INC.
  350. Position HV battery underneath vehicle
    G15205280Courtesy of TESLA, INC.
  351. Remove HV and LV Rapid Mate covers
    NOTE: 2x covers
    G00646408Courtesy of TESLA, INC.
  352. Lower vehicle onto pack
    NOTE: Align Rapid Mate connections before lowering fully, Recommend assistance
    G15205269Courtesy of TESLA, INC.
  353. Loosely install 4 new front bolts for HV battery with battery powered drill
    NOTE: 4x patch bolts, 13mm, 30 Nm, Install new patch bolts, Torque at later step
    G00646529Courtesy of TESLA, INC.
    G15205273Courtesy of TESLA, INC.
  354. Loosely install LH rocker bolts with battery powered drill
    NOTE: 8x patch bolts, 13mm, 55 Nm, Install new patch bolts, Torque at later step
    G15205277Courtesy of TESLA, INC.
  355. Loosely install RH rocker bolts with battery powered drill
    NOTE: 8x patch bolts, 13mm, 55 Nm, Install new patch bolts, Torque at later step
    G15205279Courtesy of TESLA, INC.
  356. Torque bolts securing HV battery to body on both side
    NOTE: 16x patch bolts, 13mm, 55 Nm
    G00646530Courtesy of TESLA, INC.
    G00646531Courtesy of TESLA, INC.
  357. Loosely install 21mm bolts at front of HV battery with battery powered drill
    NOTE: 2x bolts, 21mm, 115 Nm, Install new bolts, Torque at later step
    G15205274Courtesy of TESLA, INC.
  358. Loosely install eight outer center bolts with battery powered drill
    NOTE: 8x patch bolts, E12, 38 Nm, Install new patch bolts, Torque at later step
  359. Torque remaining HV battery bolts
    NOTE: 8x bolts, E12, 38 Nm, 2x bolts, 21mm, 115 Nm, 4x bolts, 13mm, 30 Nm
    G00646532Courtesy of TESLA, INC.
    G00646533Courtesy of TESLA, INC.
    G00646534Courtesy of TESLA, INC.
  360. Raise vehicle off of HV battery
    G15205280Courtesy of TESLA, INC.
  361. Move empty battery table away from vehicle
    G00646535Courtesy of TESLA, INC.
  362. Install inner center HV battery bolts with battery powered drill
    NOTE: 4x patch bolts, E12, 38 Nm, Install new patch bolts, Do not over tighten bolts
    G00646536Courtesy of TESLA, INC.
  363. Torque the inner center HV battery bolts
    NOTE: 4x patch bolts, E12, 38 Nm
    G00646536Courtesy of TESLA, INC.
  364. Install LH ski side covers
    NOTE: 14x clips, 3x covers
    G00646401Courtesy of TESLA, INC.
  365. Install RH ski side covers
    NOTE: 14x clips, 3x covers
    G00646402Courtesy of TESLA, INC.
  366. Install front bash plate extrusion
    NOTE: 2x bolts, T30, 16 Nm
    G15205263Courtesy of TESLA, INC.
  367. Install mid aero shield
    NOTE: 20x bolts, 10mm, 4 Nm, 2x push clips
    G15205260Courtesy of TESLA, INC.
    G15205261Courtesy of TESLA, INC.
  368. Install LH shear plate
    NOTE: 3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, 2x push clips, Install new nyloc nut 15mm, 35 Nm
    G00646400Courtesy of TESLA, INC.
  369. Install RH shear plate
    NOTE: 3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, 2x push clips, Install new nyloc nut 15mm, 35 Nm
    G15205259Courtesy of TESLA, INC.
  370. Lower vehicle until tires are touching the ground
    NOTE: Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
    G15204937Courtesy of TESLA, INC.
    G15204938Courtesy of TESLA, INC.
    G15204939Courtesy of TESLA, INC.
  371. Place the RH side beaver dam in the vehicle and attach the wire harness clips.
    NOTE: 2x harness clips
    G00646537Courtesy of TESLA, INC.
  372. Properly seat the RH side outer beaver dam in the vehicle and secure to the body
    NOTE: 2x nuts, 10mm, 10 Nm
    G00646538Courtesy of TESLA, INC.
  373. Place the LH side beaver dam in the vehicle and attach the wire harness clips.
    NOTE: 2x harness clips
    G00646537Courtesy of TESLA, INC.
  374. Properly seat the LH side outer beaver dam in the vehicle and secure to the body
    NOTE: 2x nuts, 10mm, 10 Nm
    G00646538Courtesy of TESLA, INC.
  375. Connect 40 seat assembly harness
    NOTE: 2x connectors, Secure connector housing to bracket
    G00646363Courtesy of TESLA, INC.
    G00646539Courtesy of TESLA, INC.
  376. Connect 60 seat assembly harness
    NOTE: 2x connectors, Secure connector housing to bracket
    G00646365Courtesy of TESLA, INC.
    G00646540Courtesy of TESLA, INC.
  377. Install Lower 2nd row RH HVAC duct and cover
    NOTE: 2x bolts, 10mm, 10 Nm 1x nut, 10mm, 10 Nm, Install all sections of ducting between the B-Pillar and C-Pillar, 2 foam ducts and 2 plastic duct couplers
    G00646378Courtesy of TESLA, INC.
  378. Install Lower 2nd row LH HVAC duct and cover
    NOTE: 2x bolts, 10mm, 1 0 Nm 1x nut, 10mm, 10 Nm, Install all sections of ducting between the B-Pillar and C-Pillar, 2 foam ducts and 2 plastic duct couplers
    G00646378Courtesy of TESLA, INC.
  379. Install passenger foot well bracket
    NOTE: 2x Fan clips, 2x Tree clips
    G00646541Courtesy of TESLA, INC.
  380. Install the front HVAC outlet duct
    G00645478Courtesy of TESLA, INC.
  381. Install RH 2nd row front floor support
    NOTE: Foam block may vary depending on vehicle configuration and production level
    G00646376Courtesy of TESLA, INC.
  382. Install LH 2nd row front floor support
    NOTE: Foam block may vary depending on vehicle configuration and production level
    G00646376Courtesy of TESLA, INC.
  383. Slide the insulator onto the vehicle
    NOTE: 4x Sliding isolation plate, 4x clips
    G00646343Courtesy of TESLA, INC.
    G00646342Courtesy of TESLA, INC.
  384. Install front main carpet
    NOTE: 4x clips
    G00645474Courtesy of TESLA, INC.
    G00645475Courtesy of TESLA, INC.
  385. Install the 2nd row passenger ducts
    G00646542Courtesy of TESLA, INC.
  386. Install 2nd row front floor
    NOTE: 3x clips
    G00646543Courtesy of TESLA, INC.
    G00646544Courtesy of TESLA, INC.
  387. Install 2nd row floor mat
    NOTE: Some movement of the seats may be necessary, If needed, utilize the comfort switches on second row seats
    G00646545Courtesy of TESLA, INC.
  388. install 3rd row floor carpet
    G00646262Courtesy of TESLA, INC.
    G00646263Courtesy of TESLA, INC.
  389. Install headliner into vehicle
    NOTE: Recommend assistance
    G00646382Courtesy of TESLA, INC.
    G00646546Courtesy of TESLA, INC.
    G00646547Courtesy of TESLA, INC.
  390. Connect headliner harness
    NOTE: 1x connector
    G00646381Courtesy of TESLA, INC.
  391. Raise headliner and clip into place
    NOTE: 2x screws, T20, 2 Nm, 34x clips
    G00646379Courtesy of TESLA, INC.
    G00646546Courtesy of TESLA, INC.
    G00646547Courtesy of TESLA, INC.
  392. Install LH shock tower brace
    NOTE: 9x bolts, T40, 27 Nm
    G00646393Courtesy of TESLA, INC.
  393. Reinstall LH rear charger duct
    NOTE: Secure to plastic ducts at top and bottom
    G00646389Courtesy of TESLA, INC.
    G00646548Courtesy of TESLA, INC.
  394. Install fasteners securing LH trunk bracket
    NOTE: 2x bolts, T25, 7 Nm, 4x push clips
    G00646549Courtesy of TESLA, INC.
  395. Install LH minion bracket and secure with the clips
    NOTE: 3x push clips
    G15204671Courtesy of TESLA, INC.
    G00646550Courtesy of TESLA, INC.
  396. Install LH trunk side carpet panel
    NOTE: 2x connectors, Reconnect trunk light and 12V outlet connectors before positioning panel, Use caution not to pinch rear PTC harness, See image for details
    G15204669Courtesy of TESLA, INC.
    G00646386Courtesy of TESLA, INC.
    G00646385Courtesy of TESLA, INC.
    G00646551Courtesy of TESLA, INC.
  397. Reposition the vent cover back bracket, then install vent cover to LH trunk side carpet
    NOTE: 8x clips
    G15204664Courtesy of TESLA, INC.
  398. Install clips securing LH rear trunk side carpet panel to bracket
    NOTE: 5x push clips, One is hidden between 3rd row seat and trunk side carpet panel
    G15204666Courtesy of TESLA, INC.
    G15204667Courtesy of TESLA, INC.
  399. Install the LH trunk side load floor support
    NOTE: 3x tabs, 1x clip
    G15204668Courtesy of TESLA, INC.
  400. Verify charge port mechanical release cable is in proper position in trunk side carpet panel
    G00646552Courtesy of TESLA, INC.
    G00646553Courtesy of TESLA, INC.
  401. Install LH lower C-pillar and secure clips along front edge
    NOTE: 9x clips, 1x magnet
    G15204663Courtesy of TESLA, INC.
  402. Secure clips at rear edge of LH C-pillar lower panel
    NOTE: 2x clips, 1x magnet
    G00646554Courtesy of TESLA, INC.
  403. Install screws securing C-pillar lower panel to LH parcel shelf support
    NOTE: 2x screws, T20, 2 Nm
    G15204662Courtesy of TESLA, INC.
  404. Install bolt securing front of LH lower C-pillar
    NOTE: 1x patch bolt, T25, 2.5 Nm
    G15204646Courtesy of TESLA, INC.
  405. Install LH upper C-pillar trim panel
    NOTE: 6x clips
    G15204660Courtesy of TESLA, INC.
    G00646555Courtesy of TESLA, INC.
  406. Install fasteners securing LH upper C-pillar trim panel
    NOTE: 1x bolt, T25, 3 Nm, 3x screws, T20, 2 Nm
    G00646270Courtesy of TESLA, INC.
  407. Install LH C-pillar mid trim and secure clips
    NOTE: 9x clips, Install front section first, then work around to rear
    G00646268Courtesy of TESLA, INC.
    G00646269Courtesy of TESLA, INC.
  408. Install screw securing LH rear C-pillar mid trim
    NOTE: Note 1x screw, T20, 2 Nm
    G00646267Courtesy of TESLA, INC.
  409. Install RH wheel house bracket
    NOTE: 9x bolts, T40, 27 Nm
    G00646394Courtesy of TESLA, INC.
  410. Install the RH trunk bracket
    NOTE: 2x bolts, T30, 7 Nm 4x push clips
    G15204866Courtesy of TESLA, INC.
  411. Install RH minion bracket and secure with clips
    NOTE: 3x push clips
    G15204865Courtesy of TESLA, INC.
  412. Reinstall RH trunk side carpet panel
    NOTE: Reconnect trunk light connector before positioning panel, Use caution not to pinch Rear PTC harness (see picture)
    G15204689Courtesy of TESLA, INC.
    G00646556Courtesy of TESLA, INC.
  413. Reinstall clips securing RH rear trunk side carpet panel to bracket
    NOTE: 4x push clips
    G00646557Courtesy of TESLA, INC.
    G00646558Courtesy of TESLA, INC.
  414. Install trunk side nub onto RH lower C-pillar
    NOTE: 3x tabs, 1x clip
    G00646559Courtesy of TESLA, INC.
  415. Install RH C-pillar lower panel and secure clips along front edge
    NOTE: 9x clips, 1x magnet
    G15204336Courtesy of TESLA, INC.
  416. Secure clips holding rear edge of RH C-pillar lower panel to rear trunk side carpet panel
    NOTE: 3x clips, 1x magnet
    G00646560Courtesy of TESLA, INC.
  417. Install fasteners securing C-pillar lower panel to RH parcel shelf support
    NOTE: 2x screws, T20, 2 Nm
    G15204333Courtesy of TESLA, INC.
  418. Secure RH lower C-pillar trim to body
    NOTE: 1x patch bolt, T25, 2.5 Nm
    G00646561Courtesy of TESLA, INC.
  419. Install RH upper C-pillar trim panel
    NOTE: 6x clips
    G15204332Courtesy of TESLA, INC.
  420. Reinstall fasteners securing RH upper C-pillar trim panel
    NOTE: 1x bolt, T-25, 3 Nm 2x screws, T-20, 2 Nm
    G00646270Courtesy of TESLA, INC.
  421. Install RH C-pillar mid trim
    NOTE: 9x clips, Install front section first, then work around to rear
    G15204330Courtesy of TESLA, INC.
    G00646290Courtesy of TESLA, INC.
  422. Install screw securing RH C-pillar mid trim
    NOTE: 1x screw, T20, 2 Nm
    G00646562Courtesy of TESLA, INC.
  423. Install 3rd row seats inside of vehicle
    NOTE: Recommend assistance
    G00646260Courtesy of TESLA, INC.
  424. Install rear 3rd row seat bolts
    NOTE: 4x, bolts, T-45+, 34 Nm, install new patch bolts
    G00646259Courtesy of TESLA, INC.
  425. Install front 3rd row seat bolts
    NOTE: 4x, bolts, T-45+, 34 Nm, install new patch bolts
    G00646257Courtesy of TESLA, INC.
    G00646258Courtesy of TESLA, INC.
  426. Connect the 3rd row seat
    NOTE: 2x connectors
    G00646253Courtesy of TESLA, INC.
  427. Connect 3rd row seat cushion
    NOTE: 5x connectors
    G00646254Courtesy of TESLA, INC.
  428. Push 3rd row seats cushion down until the clips are fully latched
    NOTE: 3x clips
    G00646256Courtesy of TESLA, INC.
  429. Install trunk floor carpet
    G00646563Courtesy of TESLA, INC.
    G00646564Courtesy of TESLA, INC.
  430. Install rear load floor support
    NOTE: 4x push clips, 2x clips
    G15204328Courtesy of TESLA, INC.
  431. Reinstall front lower carpet trim panel
    NOTE: Secure 3rd row seat wiring harnesses to panel
    G00646565Courtesy of TESLA, INC.
  432. Install trunk board
    G00646566Courtesy of TESLA, INC.
  433. Install rear load floor
    G00646567Courtesy of TESLA, INC.
  434. Install rear trunk sill trim
    NOTE: 4x clips, 2x patch bolts, T25, 2.5 Nm, Make sure to seat liftgate seal properly, Install new patch bolts
    G15204323Courtesy of TESLA, INC.
    G15204324Courtesy of TESLA, INC.
    G15204325Courtesy of TESLA, INC.
  435. Install LH trunk sill side trim
    NOTE: 4x clips
    G00646266Courtesy of TESLA, INC.
    G00646265Courtesy of TESLA, INC.
  436. Install RH trunk sill side trim
    NOTE: 4x clips
    G15204321Courtesy of TESLA, INC.
  437. Position MCU for installation
    G00645380Courtesy of TESLA, INC.
  438. Connect harness connectors to MCU
    NOTE: 17x connectors, Recommend assistance, Number of connectors may vary depending on vehicle configuration and MCU part number revision.
    G00645383Courtesy of TESLA, INC.
    G00645382Courtesy of TESLA, INC.
  439. Install MCU into IP carrier
    NOTE: If necessary, gently lift IP top pad to clear the MCU ground tab and ensure the MCU seats fully back into the IP carrier
    G00645580Courtesy of TESLA, INC.
  440. Connect ground strap to top of MCU
    NOTE: 1x connector
    G00646568Courtesy of TESLA, INC.
    G00645369Courtesy of TESLA, INC.
  441. Install bolts securing MCU to the IP carrier
    NOTE: 4x bolts, T25, 7 Nm
    G00645379Courtesy of TESLA, INC.
  442. Install the RH instrument panel finisher assembly
    NOTE: 6x clips, Ensure vent ducting is properly aligned to vents during installation
    G00645581Courtesy of TESLA, INC.
  443. Install fasteners for the RH instrument panel finisher assembly
    NOTE: 2x screws, T20, 2.3 Nm
    G00645377Courtesy of TESLA, INC.
  444. Install glovebox assembly
    NOTE: 6x screws, T20, 2.3 Nm, 3x connectors
    G00646569Courtesy of TESLA, INC.
    G00646570Courtesy of TESLA, INC.
  445. Install RH instrument panel lower assembly
    NOTE: 13x clips, Replace any damaged or missing clips prior to installation
    G00646209Courtesy of TESLA, INC.
  446. Install lower glove box trim
    NOTE: 6x clips, Replace any damaged or missing clips prior to installation
    G00646210Courtesy of TESLA, INC.
  447. Install screw securing RH side of top pad
    NOTE: 1x screw, T20, 1.2 Nm
    G00645354Courtesy of TESLA, INC.
  448. Install instrument cluster
    NOTE: 4x screws, T20, 2 Nm, 3x connectors
    G00645579Courtesy of TESLA, INC.
    G00645375Courtesy of TESLA, INC.
  449. Install instrument cluster bezel to the IP carrier
    NOTE: 4x screws, T20, 2.3 Nm
    G00645371Courtesy of TESLA, INC.
  450. Secure the steering column gap hider trim to the IC bezel
    NOTE: 2x clips
    G00645584Courtesy of TESLA, INC.
  451. Install the LH inner IP finisher trim assembly
    NOTE: 3x clips, 2x screws, T20, 2.3 Nm, Ensure vent ducting is properly aligned to vent during installation
    G00645582Courtesy of TESLA, INC.
  452. Install LH outer IP finisher trim assembly
    NOTE: 2x clips, 3x screws, T20, 2.3 Nm, Ensure vent ducting is properly aligned to vent during installation
    G00645583Courtesy of TESLA, INC.
  453. Deflate the air bag tools and securely install the top pad back to its normal position
    NOTE: 19x clips, Ensure all clips are installed to the top pad and aligned to mounting points on the IP carrier before seating clips, Replace any damaged or missing clips prior to installation
    G00646571Courtesy of TESLA, INC.
    G00646572Courtesy of TESLA, INC.
  454. Install binnacle cover panel
    NOTE: 4x clips, Replace any damaged or missing clips
    G00645349Courtesy of TESLA, INC.
  455. Install the fasteners securing the IP top pad to the binnacle
    NOTE: 2x screws, T20, 1.2 Nm
    G00645350Courtesy of TESLA, INC.
  456. Install screw securing LH side of top pad
    NOTE: 1x screw, T20, 1.2 Nm
    G00645347Courtesy of TESLA, INC.
  457. Install screw securing RH side of top pad
    NOTE: 1x screw, T20, 1.2 Nm
    G00645354Courtesy of TESLA, INC.
  458. Remove the protective tape from the top pad aluminum trim
    G00645587Courtesy of TESLA, INC.
  459. Install the steering column to the IP carrier
    NOTE: 2x nuts, 13mm, 30 Nm 2x bolts, 13mm, 30 Nm 2x connectors
    G00646360Courtesy of TESLA, INC.
    G00646358Courtesy of TESLA, INC.
    G00646361Courtesy of TESLA, INC.
  460. Install shaft to lower link
    NOTE: 1x bolt, 13mm, 30 Nm, Pay attention to the installation according to the marked position
    G00646356Courtesy of TESLA, INC.
    G00646357Courtesy of TESLA, INC.
  461. Connect harness connectors for steering column motors
    NOTE: 2x connectors
    G00645435Courtesy of TESLA, INC.
  462. Install bracket under steering column area
    NOTE: 2x screws, T20, 2 Nm
    G00645434Courtesy of TESLA, INC.
  463. Connect harness to SCCM
    NOTE: 1x connector, Install new retaining clip
    G00645576Courtesy of TESLA, INC.
  464. Slide SCCM over upper steering column
    NOTE: Gently jiggle the SCCM while pressing it onto the column if needed
    G00645432Courtesy of TESLA, INC.
  465. Install bolt securing steering wheel to steering column
    NOTE: 1x patch bolt, 10mm allen, 80 Nm, Pay attention to the installation according to the marked position, Install new patch bolt
    G00645428Courtesy of TESLA, INC.
    G00645577Courtesy of TESLA, INC.
  466. Connect the drivers front airbag and steering wheel control connectors
    NOTE: 3x connectors
    G00645426Courtesy of TESLA, INC.
  467. Install screws securing airbag to steering wheel
    NOTE: 2x screws, T25, 7 Nm
    G00645419Courtesy of TESLA, INC.
    G00645420Courtesy of TESLA, INC.
    G00645421Courtesy of TESLA, INC.
  468. Install LH lower IP trim panel
    NOTE: 9x clips
    G00646213Courtesy of TESLA, INC.
  469. Install LH upper A-pillar to vehicle
    NOTE: 1x connector, 2x datums, 6x clips, Secure LH upper A-pillar harness, Align datums into IP sub assembly, Rotate upper A-pillar panel into position engaging clips fully
    G00646275Courtesy of TESLA, INC.
    G00646273Courtesy of TESLA, INC.
    G00646573Courtesy of TESLA, INC.
  470. Install bolts securing LH upper A-pillar to body
    NOTE: 2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm,
    G00646272Courtesy of TESLA, INC.
  471. Install LH sunvisor bezel
    NOTE: 6x clips, 5x tabs, Insert tabs and slide bezel toward rear of vehicle then secure clips
    G00646227Courtesy of TESLA, INC.
  472. Install LH lower A-pillar
    NOTE: 1x bolt, T25, 5 Nm, 1x clip
    G00645392Courtesy of TESLA, INC.
    G00645390Courtesy of TESLA, INC.
  473. Install LH IP side cover
    NOTE: 5x clips
    G00645345Courtesy of TESLA, INC.
  474. Connect LH B-pillar switch and temp sensor
    NOTE: 2x black connector
    G00646281Courtesy of TESLA, INC.
  475. Install LH upper B-pillar to body
    NOTE: 4x clips, 1 magnet, 1x connector, Replace clips if damaged
    G00646574Courtesy of TESLA, INC.
  476. Install LH upper B-pillar
    NOTE: 2x bolts, T25, 2.5 Nm, 3x clips
    G00646575Courtesy of TESLA, INC.
  477. Secure upper portion of LH lower B-pillar to LH upper B-pillar
    NOTE: 5x clips, Replace clips if damaged
    G00646576Courtesy of TESLA, INC.
  478. Install LH lower B-pillar
    NOTE: 7x clips, 2x bolts, T25, 2.5 Nm
    G00646276Courtesy of TESLA, INC.
  479. Secure applique seal to LH B-pillar applique
    NOTE: Starting at the top work your way around, Fully secure seal and verify fitment, If needed use P-80 emulsifier to assist with seal installation
    G00646577Courtesy of TESLA, INC.
  480. Connect LH B-Pillar camera
    NOTE: 1x connector, Hold LH applique away from body to gain better access to the camera connector
    G00646578Courtesy of TESLA, INC.
  481. Install applique by inserting top tab first, then pushing up and securing lower clip
    NOTE: 1x tab, 1x clip, Be sure to place top of applique in position behind upper seal, Insert top tab first then push up and secure lower clip
    G00646579Courtesy of TESLA, INC.
  482. Pull back lower seal on LH B-Pillar applique and install screws securing lower LH B-Pillar applique to the body
    NOTE: 2x bolts, T25, 3 Nm
    G00646580Courtesy of TESLA, INC.
  483. Secure lower portion of LH B-Pillar applique seal
    NOTE: 3x retaining tabs, 1 tab on either side of the lower seal, 1 tab on the bottom to secure seal to applique
    G00646581Courtesy of TESLA, INC.
  484. Inspect upper LH B-pillar applique seal to make sure it is fully seated
    NOTE: Adjust seal if necessary
    G00646582Courtesy of TESLA, INC.
  485. Secure top triangle portion of LH B-Pillar applique seal into position against body
    G00646583Courtesy of TESLA, INC.
  486. Install LH front lower door sill
    NOTE: 7x clips
    G00646218Courtesy of TESLA, INC.
  487. Install LH front door seal
    G00646219Courtesy of TESLA, INC.
  488. Install LH lower B-pillar sill trim
    NOTE: 1x bolt, T25, 2 Nm, 2x clips
    G00645387Courtesy of TESLA, INC.
  489. Install LH welcome plate
    NOTE: 8x clips
    G00646220Courtesy of TESLA, INC.
    G00646221Courtesy of TESLA, INC.
  490. Remove tape from LH racetrack trim
    G00646584Courtesy of TESLA, INC.
  491. Install RH upper A-pillar to vehicle
    NOTE: 1x connector, 2x datums, Secure RH upper A-pillar harness, Align datums into IP sub assembly, Rotate upper A-pillar panel into position
    G00646298Courtesy of TESLA, INC.
    G00646297Courtesy of TESLA, INC.
    G00646585Courtesy of TESLA, INC.
  492. Install bolts securing RH upper A-pillar to body
    NOTE: 2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm,
    G00646295Courtesy of TESLA, INC.
  493. Install RH lower A-pillar trim
    NOTE: 1x screw, T25, 5 Nm, 4x clips
    G00645400Courtesy of TESLA, INC.
    G00645399Courtesy of TESLA, INC.
  494. Install RH IP side cover
    NOTE: 5x clips
    G00646212Courtesy of TESLA, INC.
  495. Connect RH B-pillar switch and temp sensor
    NOTE: 2x black connectors
    G00646303Courtesy of TESLA, INC.
  496. Install RH upper B-pillar to body
    NOTE: 4x clips, 1 magnet, Replace clips if damaged
    G00646586Courtesy of TESLA, INC.
  497. Install bolts securing RH upper B-pillar
    NOTE: 2x bolts, T25, 2.5 Nm, 3x clips
    G00646301Courtesy of TESLA, INC.
  498. Secure upper portion of RH lower B-pillar to RH upper B-pillar
    NOTE: 5x clips
    G00646587Courtesy of TESLA, INC.
  499. Install bolts securing RH lower B-pillar
    NOTE: 2x bolts, T25, 2.5 Nm, 7x clips
    G00646299Courtesy of TESLA, INC.
  500. Secure applique seal to LH B-pillar applique
    NOTE: Starting at the top work your way around, Fully secure seal and verify fitment, If needed use P-80 emulsifier to assist with seal installation
    G00646577Courtesy of TESLA, INC.
  501. Connect LH B-Pillar camera
    NOTE: 1x connector, Hold LH applique away from body to gain better access to the camera connector
    G00646578Courtesy of TESLA, INC.
  502. Install LH B-pillar applique onto vehicle
    NOTE: 1x clip, Be sure to place top of applique in position behind upper seal, Insert top tab first then push up and secure lower clip
    G00646588Courtesy of TESLA, INC.
  503. Pull back lower seal on LH B-Pillar applique and install screws securing lower LH B-Pillar applique to the body
    NOTE: 2x bolts, T25, 3 Nm
    G00646580Courtesy of TESLA, INC.
  504. Secure lower portion of LH B-Pillar applique seal
    NOTE: 3x retaining tabs, 1 tab on either side of the lower seal, 1 tab on the bottom to secure seal to applique
    G00646581Courtesy of TESLA, INC.
  505. Inspect upper LH B-pillar applique seal to make sure it is fully seated
    NOTE: Adjust seal if necessary
    G00646582Courtesy of TESLA, INC.
  506. Secure top triangle portion of LH B-Pillar applique seal into position against body
    G00646583Courtesy of TESLA, INC.
  507. Install RH front door seal
    G00646589Courtesy of TESLA, INC.
  508. Install RH front door sill trim
    NOTE: 8x clips, 3x datums
    G00646590Courtesy of TESLA, INC.
    G00646294Courtesy of TESLA, INC.
  509. Install RH rear door sill trim
    NOTE: 2x clips, 1x screw, T25, 2.5 Nm, Install new patch bolt
    G00645387Courtesy of TESLA, INC.
  510. Install RH welcome plate
    NOTE: 8x clips
    G15205002Courtesy of TESLA, INC.
    G00646217Courtesy of TESLA, INC.
  511. Remove masking tape from the RH lower C-pillar
    G00646611Courtesy of TESLA, INC.
  512. Install RH outer seat riser
    NOTE: 2x bolts with washers, T45+, 34 Nm, Install new bolts
    G00645566Courtesy of TESLA, INC.
    G00645473Courtesy of TESLA, INC.
  513. Install LH outer seat riser
    NOTE: 2x bolts with washers, T45+, 34 Nm, Install new bolts
    G00645565Courtesy of TESLA, INC.
    G00645472Courtesy of TESLA, INC.
  514. Set inner seat riser into vehicle
    NOTE: Fold carpet back over inner seat riser once installed
    G00646612Courtesy of TESLA, INC.
    G00646613Courtesy of TESLA, INC.
  515. Install inner seat riser bolts
    NOTE: 4x fasteners, 14mm, 33 Nm, Install new patch bolts
    G00646331Courtesy of TESLA, INC.
    G00646332Courtesy of TESLA, INC.
    G00646333Courtesy of TESLA, INC.
    G00646334Courtesy of TESLA, INC.
  516. Secure seat harness to inner seat riser on LH and RH sides
    NOTE: 2x clips
    G00646330Courtesy of TESLA, INC.
    G00646329Courtesy of TESLA, INC.
    G00646328Courtesy of TESLA, INC.
    G00646327Courtesy of TESLA, INC.
  517. Install RH inner seat riser trim covers
    NOTE: 2x clips, Install inner inboard cover first then inner outboard cover, Be sure to route seat harness through inner outboard cover
    G00646326Courtesy of TESLA, INC.
    G00646614Courtesy of TESLA, INC.
    G00646615Courtesy of TESLA, INC.
  518. Install LH inner seat riser trim covers
    NOTE: 2x clips, Install inner inboard cover first then inner outboard cover, Be sure to route seat harness through inner outboard cover
    G00646324Courtesy of TESLA, INC.
    G00646616Courtesy of TESLA, INC.
    G00646617Courtesy of TESLA, INC.
  519. Place center console into vehicle
    NOTE: Recommend assistance
    G00646618Courtesy of TESLA, INC.
  520. Make connections at center console harness
    NOTE: 6x connectors, Number of connectors may vary depending on vehicle production range
    G00646320Courtesy of TESLA, INC.
    G00646321Courtesy of TESLA, INC.
  521. Install the bolts securing center console assembly
    NOTE: 6x bolts, 10mm, 7 Nm, 1x screw, T20, 2 Nm
    G00645342Courtesy of TESLA, INC.
    G00645341Courtesy of TESLA, INC.
    G00645340Courtesy of TESLA, INC.
    G00645339Courtesy of TESLA, INC.
  522. Install rubber mat at the base of the console
    G00645600Courtesy of TESLA, INC.
  523. Install cup holder dividers inside console
    G00645601Courtesy of TESLA, INC.
  524. Install RH center console closeout extension
    NOTE: 6x clips
    G00645323Courtesy of TESLA, INC.
    G00645322Courtesy of TESLA, INC.
    G00645602Courtesy of TESLA, INC.
  525. Install LH center console closeout extension
    NOTE: 6x clips
    G00645320Courtesy of TESLA, INC.
    G00645319Courtesy of TESLA, INC.
    G00645318Courtesy of TESLA, INC.
  526. Secure the RH center console side trim panel
    NOTE: 13x clips
    G00645602Courtesy of TESLA, INC.
  527. Secure the LH center console side trim panel
    NOTE: 13x clips
    G00645317Courtesy of TESLA, INC.
  528. Connect module at rear console panel
    NOTE: 6x connectors
    G00645603Courtesy of TESLA, INC.
    G00645333Courtesy of TESLA, INC.
  529. Install the center console back panel
    NOTE: 8x clips
    G00645604Courtesy of TESLA, INC.
    G00645605Courtesy of TESLA, INC.
    G00645606Courtesy of TESLA, INC.
  530. Open rear cup holder
    G00645607Courtesy of TESLA, INC.
  531. Install the rear cup holder trim panel
    NOTE: 2x tabs
    G00645608Courtesy of TESLA, INC.
    G00645609Courtesy of TESLA, INC.
  532. Install USB ports into rear air outlet
    NOTE: 2x connectors
    G00645327Courtesy of TESLA, INC.
    G00645610Courtesy of TESLA, INC.
  533. Install the center console rear air outlet
    NOTE: 2x USB connections, 4x clips
    G00646619Courtesy of TESLA, INC.
    G00646620Courtesy of TESLA, INC.
  534. Install MCU cubby tray
    NOTE: 2x clips, Ensure diagnostic cables are tucked into the appropriate position
    G00646621Courtesy of TESLA, INC.
    G00646622Courtesy of TESLA, INC.
  535. Install LH footwell cover
    NOTE: 2x clips, 1x connector, Reconnect puddle lamp
    G00645417Courtesy of TESLA, INC.
  536. Install passenger footwell cover
    NOTE: 1x connector, 2x clips, 2x datums, Make sure datums are aligned
    G15204414Courtesy of TESLA, INC.
    G15204413Courtesy of TESLA, INC.
    G00645597Courtesy of TESLA, INC.
  537. Install LH front seat into vehicle
    NOTE: Recommend assistance, Be cautious not to damage other components
    G00646194Courtesy of TESLA, INC.
  538. Connect LH front seat harness
    NOTE: 1x connector
    G00646248Courtesy of TESLA, INC.
  539. Install RH front seat into vehicle
    NOTE: Recommend assistance, Caution: Do not damage other components
    G00646194Courtesy of TESLA, INC.
  540. Connect RH front seat harness
    NOTE: 1x connector
    G00646250Courtesy of TESLA, INC.
  541. Connect first responder loop and then 12V negative terminal
    NOTE: 1x connector, 1x nut, 10mm, 5 Nm
    G15205043Courtesy of TESLA, INC.
    G00645312Courtesy of TESLA, INC.
  542. Move LH front seat fully rearward
    G00646196Courtesy of TESLA, INC.
  543. Install LH front seat front fasteners
    NOTE: 2x patch bolts, T45P, 34 Nm, Install new patch bolts
    G00645298Courtesy of TESLA, INC.
  544. Move LH front seat fully forward
    G00646197Courtesy of TESLA, INC.
  545. Install LH front seat rear fasteners
    NOTE: 2x patch bolts, T45P, 34 Nm, Install new patch bolts
    G00645292Courtesy of TESLA, INC.
  546. Move LH front seat to original position
    G00646198Courtesy of TESLA, INC.
  547. Power the RH seat fully forward for access
    G00646199Courtesy of TESLA, INC.
  548. Install RH front seat rear fasteners
    NOTE: 2x bolts, T45+, 34 Nm, Install new bolts
    G00645305Courtesy of TESLA, INC.
  549. Move RH front seat fully rearward
    G00646200Courtesy of TESLA, INC.
  550. Install RH front seat front fasteners
    NOTE: 2x bolts, T45+, 34 Nm, Install new bolts
    G00646201Courtesy of TESLA, INC.
  551. Move RH front seat to original position
    G00646202Courtesy of TESLA, INC.
  552. Move LH front seat to original position
    G00646198Courtesy of TESLA, INC.
  553. Move RH front seat to original position
    G15204480Courtesy of TESLA, INC.
  554. Install HEPA filter housing
    G15204482Courtesy of TESLA, INC.
  555. Install underhood storage unit
    NOTE: 10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
    G15204483Courtesy of TESLA, INC.
    G15204484Courtesy of TESLA, INC.
    G15204485Courtesy of TESLA, INC.
  556. Install frunk carpet
    NOTE: 2x connectors
    G15205059Courtesy of TESLA, INC.
  557. Close hood
    G15205068Courtesy of TESLA, INC.
  558. Calibrate falcon doors via UI
    NOTE: Via Controls > Calibrate, Required after 12V and FRL disconnect
    G00646237Courtesy of TESLA, INC.
  559. Using MCU close all doors and liftgate
    G00646623Courtesy of TESLA, INC.
    G00646624Courtesy of TESLA, INC.
    G00646625Courtesy of TESLA, INC.
  560. Raise LH front window
    G00646626Courtesy of TESLA, INC.
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