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Home >> Tesla >> 2019 >> Model S Performance >> Repair and Diagnosis (Single Page) >> Accessories & Equipment >> Interior/Illumination Lights >> Electrical System -- Model S >> Harnesses >> Harnesses - Main Lower Dash and Front Trunk (RHD) (Dual Motor) - Remove And Replace >> Install Main Lower Dash Harness

Install Main Lower Dash Harness

  1. Place new main (lower dash) harness in vehicle and lay harness out to its general installation orientation inside the vehicle.
    NOTE: Recommend assistance, Take care not to damage any connectors while routing harness and moving around inside the vehicle.
    G15033880Courtesy of TESLA, INC.
    G15033881Courtesy of TESLA, INC.
    G15033882Courtesy of TESLA, INC.
  2. Secure the main harness clips at the RH side of the bulkhead.
    NOTE: 5x clips. Re-secure the front harness clips over the main harness clips if only main body harness is being replaced.
    G15033883Courtesy of TESLA, INC.
  3. Install the front harness connectors into the connector carrier at the lower RH A pillar.
    NOTE: 5x connectors, Ensure connectors are fully seated and lock into the connector carrier.
    G15033884Courtesy of TESLA, INC.
    G15033885Courtesy of TESLA, INC.
  4. Make connections to all connectors on connector carrier at RH lower A pillar.
    NOTE: 6x connectors.
    G15033886Courtesy of TESLA, INC.
  5. Secure the RH Lower A pillar connector carrier bracket to the in cabin fuse box.
    NOTE: 2x tabs, Slide carrier on to tabs, Confirm the carrier is secured to the cabin fuse box.
    G15033887Courtesy of TESLA, INC.
  6. Reconnect all main harness connections at the in cabin fuse box.
    NOTE: 5x connectors.
    G15033888Courtesy of TESLA, INC.
  7. Secure main harness RH A pillar ground.
    NOTE: 1x bolt, 10 mm, 9 N.m.
    G15033889Courtesy of TESLA, INC.
  8. Secure connections at RH Upper A pillar.
    NOTE: 1x connector, to headliner harness, 1x connector, to windshield defrost, 2x clips.
    G15033890Courtesy of TESLA, INC.
  9. Connect accelerator pedal.
    NOTE: 1x connector, Ensure locking tab is disengaged prior to making connection and then engaged after fully seating connector.
    G15033891Courtesy of TESLA, INC.
  10. Connect the brake switch.
    NOTE: 1x connector.
    G15033892Courtesy of TESLA, INC.
  11. Secure main harness clips at the LH side of the bulkhead.
    NOTE: 2x square clips, 2x barrel clips.
    G15033893Courtesy of TESLA, INC.
  12. Secure harness clips near PSRCM.
    NOTE: 2x fir tree clips.
    G15033894Courtesy of TESLA, INC.
  13. Re-secure connections at PSRCM.
    NOTE: 2x connectors, Engage connector then flip locking tab to fully seat connector.
    G15033895Courtesy of TESLA, INC.
  14. Re-secure connections at the BCM.
    NOTE: 9x connectors, Ensure all connections have been made and that connectors are fully seated.
    G15033896Courtesy of TESLA, INC.
  15. Install the fasteners securing the BCM to the bulkhead.
    NOTE: 2x bolts, 10 mm, 5 N.m.
    G15033897Courtesy of TESLA, INC.
  16. Install the dead pedal.
    NOTE: 2x nuts, 13 mm, 5 N.m.
    G15033898Courtesy of TESLA, INC.
  17. Transfer the Blue connector cap on the LH footwell connector carrier from the old harness to the new harness.
    NOTE: Release locking tab under open side of connector cap and slide downward to release from old carrier, align tabs and slide upward to install on new harness connector carrier.
    G15033899Courtesy of TESLA, INC.
    G15033900Courtesy of TESLA, INC.
  18. Connect front harness connectors and secure clips to the main harness connector carrier in the LH footwell.
    NOTE: 4x connectors, 2x edge clips.
    G15033901Courtesy of TESLA, INC.
  19. Install the fasteners securing the connector carrier in the LH footwell area.
    NOTE: 3x bolts, 10 mm, 2 N.m, If vehicle is equipped with air suspension, the air suspension control unit sits under the connector carrier and shares the same mounting points and hardware.
    G15033902Courtesy of TESLA, INC.
  20. Connect harness at Sunroof Control Unit if equipped.
    NOTE: 2x connectors.
    G15033903Courtesy of TESLA, INC.
  21. Place the HVAC assembly back into the vehicle for installation.
    NOTE: Recommend assistance, Move all loose harness connections out of the way to prevent damage while re-installing the HVAC assembly in the vehicle.
  22. Route the PTC heater to the HVAC assembly for installation and slide into HVAC assembly.
    G15033904Courtesy of TESLA, INC.
  23. Install the fasteners securing the PTC heater to the HVAC assembly.
    NOTE: 3x screws, PH2, 1 N.m.
    G15033905Courtesy of TESLA, INC.
  24. Position the HVAC assembly cross brace for installation to the HVAC assembly.
    G15033906Courtesy of TESLA, INC.
  25. Install the fasteners securing the HVAC assembly cross brace to the HVAC assembly.
    NOTE: 2x screws, PH2, 1 N.m.
    G15033907Courtesy of TESLA, INC.
    G15033908Courtesy of TESLA, INC.
  26. Position the HVAC assembly RH lower air duct for installation.
    G15033909Courtesy of TESLA, INC.
  27. Install the fasteners securing the RH lower air duct to the HVAC assembly.
    NOTE: 2x screws, PH2, 1 N.m.
    G15033910Courtesy of TESLA, INC.
  28. Connect sensor for RH lower air duct on HVAC assembly.
    NOTE: 1x connector.
    G15033911Courtesy of TESLA, INC.
  29. Move HVAC assembly into position for installation and secure the drain hose.
    NOTE: 1x hose connection.
    G15033912Courtesy of TESLA, INC.
  30. Install HVAC floor ducts.
    NOTE: 3x ducts, 4x tabs, Make sure ducts are properly aligned to make a good seal and secure the ducts in place with their tabs at the studs on the floor pan.
    G15033913Courtesy of TESLA, INC.
  31. Install fasteners securing the HVAC assembly to the body.
    NOTE: 5x nuts, 10 mm, 6 N.m, 2x bolts, 10 mm, 6 N.m.
    G15033914Courtesy of TESLA, INC.
  32. Connect HVAC blower assembly and RKE, and secure harness clip.
    NOTE: 2x connectors, 2x edge clips.
    G15033915Courtesy of TESLA, INC.
  33. Connect thermal controller.
    NOTE: 4x connectors, 1x edge clips.
    G15033916Courtesy of TESLA, INC.
  34. Connect A/C Lines with TXV to evaporator at the bulkhead.
    NOTE: 2x bolts, T30, 6 N.m, Install new O-rings prior to installation.
    G15033917Courtesy of TESLA, INC.
    G15033918Courtesy of TESLA, INC.
  35. Secure A/C line bracket at RH cross-brace.
    NOTE: 1x bolt, 10 mm, 6 N.m.
    G15033919Courtesy of TESLA, INC.
  36. Install cowl screen panel.
    NOTE: 4x push clips, 2x end tabs, Secure along base of windshield.
  37. Install LH side wiper arm.
    NOTE: 1x nut, 17 mm, 31 N.m.
    G15033920Courtesy of TESLA, INC.
  38. Install RH side wiper arm.
    NOTE: 1x nut, 17 mm, 31 N.m.
    G15033921Courtesy of TESLA, INC.
  39. Install RH shock tower cover.
    NOTE: 4x push clips.
    G15033922Courtesy of TESLA, INC.
  40. Install LH shock tower cover.
    NOTE: 4x push clips.
    G15033923Courtesy of TESLA, INC.
  41. Connect A pillar harness connectors to main harness connectors at LH lower A pillar harness carrier.
    NOTE: 2x connectors, 1x clip.
    G15033924Courtesy of TESLA, INC.
  42. Install the fasteners securing the LH lower A pillar main harness connector carrier to the LH lower A pillar.
    NOTE: 2x nuts, 10 mm, 5 N.m.
    G15033925Courtesy of TESLA, INC.
  43. Secure the main harness ground to the LH Lower A pillar.
    NOTE: 1x bolt, 10 mm, 9 N.m.
    G15033926Courtesy of TESLA, INC.
  44. Install the harness clips along the LH front sill panel.
    NOTE: 3x clips.
    G15033927Courtesy of TESLA, INC.
  45. Install LH footwell harness and connector cover.
    NOTE: 3x bolts, 10 mm, 4 N.m.
    G15033928Courtesy of TESLA, INC.
  46. Secure the main harness clips along the center of the vehicle between B pillars.
    NOTE: 9x clips.
    G15033929Courtesy of TESLA, INC.
  47. Secure main harness seat connectors to brackets and secure brackets to floor pan.
    NOTE: 6x clips.
    G15033930Courtesy of TESLA, INC.
  48. Connect the main harness to the Yaw rate sensor.
    NOTE: 1x connector.
    G15033931Courtesy of TESLA, INC.
  49. Connect the main harness to the pyrotechnic at the LH seatbelt pretensioner.
    NOTE: 1x connector.
    G15033932Courtesy of TESLA, INC.
  50. Connect the main harness to the harness inside the LH B pillar.
    NOTE: 1x connector, 1x clip, after securing connector tuck harness inside of B pillar and secure with harness clip.
    G15033933Courtesy of TESLA, INC.
  51. Secure the clips for the LH B pillar camera portion of the main harness.
    NOTE: 5x clips.
    G15033934Courtesy of TESLA, INC.
  52. Route the B pillar camera portion of the harness inside the B pillar.
    NOTE: 1x connector.
    G15033935Courtesy of TESLA, INC.
  53. Clean LH B-pillar area with IPA wipe and allow to dry.
    NOTE: Remove any remaining adhesive.
    G15033936Courtesy of TESLA, INC.
  54. Remove lower B-pillar applique cover from new applique.
  55. Peel backing from double sided tape on LH B-pillar applique.
    G15033937Courtesy of TESLA, INC.
  56. Connect camera and install LH side applique.
    NOTE: 1x connector, Slide applique up into clips and then press into B-pillar to secure double sided tape.
    G15033938Courtesy of TESLA, INC.
  57. Reinstall screws securing LH side applique.
    NOTE: 2x screws, T25, 4 N.m.
    G15033939Courtesy of TESLA, INC.
  58. Secure LH B-pillar seals to applique.
    NOTE: Use P-80 emulsifier to assist with seal installation.
    G15033940Courtesy of TESLA, INC.
  59. Reinstall cover over bottom of LH B-pillar applique.
    NOTE: Make sure all clips are fully seated.
    G15033941Courtesy of TESLA, INC.
  60. Secure main harness clips at LH lower portion of B pillar.
    NOTE: 3x clips.
    G15033942Courtesy of TESLA, INC.
  61. Connect LH lap belt pre tensioner pyrotechnic.
    NOTE: 1x connector.
    G15033943Courtesy of TESLA, INC.
  62. Connect LH B pillar side impact sensor.
    NOTE: 1x connector, 1x clip.
    G15033944Courtesy of TESLA, INC.
  63. Secure harness clips to body at lower C pillar area.
    NOTE: 4x clips.
    G15033945Courtesy of TESLA, INC.
  64. Connect the C pillar impact sensor.
    NOTE: 1x connector.
    G15033946Courtesy of TESLA, INC.
    G15033947Courtesy of TESLA, INC.
  65. Pass the LH rear door latch connector through the NVH padding and connect the LH rear door latch.
    NOTE: 1x connector.
    G15033948Courtesy of TESLA, INC.
  66. Install the LH rear door latch closeout cover.
    NOTE: 1x cover.
    G15033949Courtesy of TESLA, INC.
  67. Secure the main harness connector carrier at the C-pillar.
    NOTE: 2x clips.
    G15033950Courtesy of TESLA, INC.
  68. Secure main harness clips at the C-pillar.
    NOTE: 2x clips, Be sure to re-install HV harness barrel clips over main harness clips.
    G15033951Courtesy of TESLA, INC.
  69. Secure main harness ground at C-pillar.
    NOTE: 1x bolt, 10 mm, 9 N.m.
    G15033952Courtesy of TESLA, INC.
  70. Connect rear harness connectors to main harness at C-pillar connector carrier.
    NOTE: 4x connector, coaxial, Ensure harnesses are routed and secure in the wiring holds on the body and harness carrier.
    G15033953Courtesy of TESLA, INC.
  71. Route the curtain airbag portion of the main harness up the C-pillar and behind the headliner and connect curtain airbag.
    NOTE: 1x connector, 1x fir tree clip, 1x edge clip, Ensure harness is routed behind the deployment path of the curtain airbag.
    G15033954Courtesy of TESLA, INC.
  72. Connect coolant pump under 2nd row seat bottom frame.
    NOTE: 1x connector.
    G15033955Courtesy of TESLA, INC.
  73. Secure the main harness clips to the body near the coolant pump.
    NOTE: 2x barrel clips, Be sure to route main harness underneath coolant pump bracket, if necessary the coolant pump and surrounding foam can be slid out from under bracket to create room for harness routing.
    G15033956Courtesy of TESLA, INC.
  74. Secure the next main harness clip between the 2 coolant hoses to the charger.
    NOTE: 1x barrel clip, Be sure to route harness underneath coolant hoses and HV harness.
    G15033957Courtesy of TESLA, INC.
  75. Secure the next main harness clip below the ground cable for the charger.
    NOTE: 1x barrel clip, Be sure to route main harness underneath HV harness.
    G15033958Courtesy of TESLA, INC.
  76. Secure the next main harness clip between the charger and the body.
    NOTE: 1x barrel clip.
    G15033959Courtesy of TESLA, INC.
  77. Connect the main harness connector between the charger and the body.
    NOTE: 1x connector.
    G15033960Courtesy of TESLA, INC.
  78. Secure the harness clip nearest the connector between the charger an the body.
    NOTE: 1x barrel clip.
    G15033961Courtesy of TESLA, INC.
  79. Connect the second row RKE antenna.
    NOTE: 1x connector.
    G15033962Courtesy of TESLA, INC.
  80. Route and secure second row RKE antenna under the rubber NVH mat below seat backs.
    NOTE: 2x dual lock strips.
    G15033963Courtesy of TESLA, INC.
    G15033964Courtesy of TESLA, INC.
  81. Pass the HV Battery LV logic connectors through the opening in the body below the second row seat frame and secure rubber grommet seal in place.
    NOTE: 2x connectors, 1x grommet, Ensure grommet is fully seated in body cavity to prevent water ingress.
    G15033965Courtesy of TESLA, INC.
    G15033966Courtesy of TESLA, INC.
  82. Secure main harness clips in LH trunk area.
    NOTE: 6x clips, Be sure to re-install HV harness barrel clips over main harness clips.
    G15033967Courtesy of TESLA, INC.
  83. Connect charge port.
    NOTE: 1x connector.
    G15033968Courtesy of TESLA, INC.
  84. Connect LH tail light.
    NOTE: 1x connector.
    G15033969Courtesy of TESLA, INC.
  85. Remove the wheel chock and push the vehicle in position to be lifted by hoist then reinstall wheel chock.
    NOTE: Recommend assistance, Ensure doors are clear of the lift posts before pushing forward, flip the door latches to closed position to prevent doors from latching while vehicle is powered down.
    G15033970Courtesy of TESLA, INC.
  86. Position lift posts under vehicle lift points.
    G15033971Courtesy of TESLA, INC.
  87. Raise vehicle fully and lower onto locks.
  88. Install the HV battery LV logic connectors to the LV rapid mate bracket.
    NOTE: 2x tabs, make sure the appropriate connector goes to the correct side of the bracket prior to installation, Ensure the bracket connector hold down tabs are not damage otherwise the harness will not be able to release from battery pack in future service scenarios.
    G15033972Courtesy of TESLA, INC.
  89. Install the HV battery LV logic connector cover to the bracket.
    NOTE: 6x tabs, 1x edge clip.
    G15033973Courtesy of TESLA, INC.
    G15033974Courtesy of TESLA, INC.
  90. Install bolts and Rear DU HV cable clips to HV battery LV logic connector bracket.
    NOTE: 2x bolts, 10 mm, 8 N.m, 3x clips.
    G15033975Courtesy of TESLA, INC.
    G15033976Courtesy of TESLA, INC.
  91. Position HV battery underneath vehicle.
    G15033977Courtesy of TESLA, INC.
  92. Remove covers or tape from LV and HV rapid mates.
    G15033978Courtesy of TESLA, INC.
  93. Lower vehicle onto pack.
    NOTE: Align rapid mate connections before lowering fully, Recommend assistance.
    G15033979Courtesy of TESLA, INC.
  94. Loosely install 4 new front bolts for HV battery.
    NOTE: 4x patch bolts, 13 mm, 30 N.m, Install new patch bolts, Torque at later step.
    G15033980Courtesy of TESLA, INC.
    G15033981Courtesy of TESLA, INC.
  95. Loosely install LH rocker bolts.
    NOTE: 8x patch bolts, 13 mm, 55 N.m, Install new patch bolts, Torque at later step.
    G15033982Courtesy of TESLA, INC.
  96. Loosely install RH rocker bolts.
    NOTE: 8x patch bolts, 13 mm, 55 N.m, Install new patch bolts, Torque at later step.
    G15033983Courtesy of TESLA, INC.
  97. Loosely install 21 mm bolts at front of HV battery hand tight.
    NOTE: 2x bolts, 21 mm, 115 N.m, Install new bolts, Torque at later step.
    G15033984Courtesy of TESLA, INC.
  98. Loosely install eight outer center bolts hand tight.
    NOTE: 8x patch bolts, E12, 38 N.m, Install new patch bolts, Torque at later step.
    G15033985Courtesy of TESLA, INC.
  99. Torque rocker HV battery bolts on both sides.
    NOTE: 16x patch bolts, 13 mm, 55 N.m.
    G15033986Courtesy of TESLA, INC.
    G15033987Courtesy of TESLA, INC.
  100. Torque remaining HV battery bolts.
    NOTE: 8x patch bolts, E12, 38 N.m, 2x bolts, 21 mm, 115 N.m, 4x patch bolts, 13 mm, 30 N.m.
    G15033988Courtesy of TESLA, INC.
    G15033989Courtesy of TESLA, INC.
    G15033990Courtesy of TESLA, INC.
  101. Raise vehicle and remove battery table.
    NOTE: Recommend assistance.
    G15033991Courtesy of TESLA, INC.
  102. Install inner center HV battery bolts with battery powered drill.
    NOTE: 4x patch bolts, E12, 38 N.m, Install new patch bolts, Do not over tighten bolts.
    G15033992Courtesy of TESLA, INC.
  103. Install front lower bash plate extrusion.
    NOTE: 2x patch bolts, T30, 16 N.m, Install new patch bolts.
    G15033993Courtesy of TESLA, INC.
  104. Install ski side covers onto RH side of HV battery.
    NOTE: 14x clips, 3x covers.
    G15033994Courtesy of TESLA, INC.
  105. Install ski side covers onto LH side of HV battery.
    NOTE: 14x clips, 3x covers.
    G15033995Courtesy of TESLA, INC.
  106. Place mid-aero shield for installation.
    G15033996Courtesy of TESLA, INC.
  107. Position mid aero shield and install bolts securing mid aero shield to vehicle.
    NOTE: 7x bolts, 10 mm, 4 N.m.
    G15033997Courtesy of TESLA, INC.
  108. Install clips securing mid aero shield to vehicle.
    NOTE: 7x push clips.
    G15033998Courtesy of TESLA, INC.
  109. Install clips securing RH shear plate to wheel fairing.
    NOTE: 2x push clips.
    G15033999Courtesy of TESLA, INC.
  110. Install screws, bolt, and nut securing RH shear plate to vehicle.
    NOTE: 3x screws, T25, 6 N.m, 1x bolt, 10 mm, 4 N.m, 1x nut, 15 mm, 35 N.m, Install new nut.
    G15034000Courtesy of TESLA, INC.
  111. Install clips securing RH shear plate to wheel fairing.
    NOTE: 2x push clips.
    G15034001Courtesy of TESLA, INC.
  112. Install clips securing LH shear plate to wheel fairing.
    NOTE: 2x push clips.
    G15034002Courtesy of TESLA, INC.
  113. Install screws, bolt, and nut securing LH shear plate to vehicle.
    NOTE: 3x screws, T25, 6 N.m, 1x bolt, 10 mm, 4 N.m, 1x nut, 15 mm, 35 N.m, Install new nut.
    G15034003Courtesy of TESLA, INC.
  114. Install clips securing LH shear plate to wheel fairing.
    NOTE: 2x push clips.
    G15034004Courtesy of TESLA, INC.
  115. Lower vehicle until tires are touching the ground.
  116. Roll the vehicle back away from the lift posts and install wheel chocks.
    NOTE: Recommend assistance, Done so doors can be fully opened to allow more room to work.
    G15034005Courtesy of TESLA, INC.
  117. Install rear portion of headliner into position and clip into place.
    NOTE: 5x clips, 3x velcro strips, Replace any damaged or missing clips.
    G15034006Courtesy of TESLA, INC.
  118. Install RH upper C-pillar trim.
    NOTE: 4x clips.
    G15034007Courtesy of TESLA, INC.
  119. Install RH rear C-pillar.
    NOTE: 1x screw, T25, 3 N.m, 4x clips.
    G15034008Courtesy of TESLA, INC.
  120. Install the LH trunk side trim back onto the body of the vehicle.
    NOTE: 1x fir tree clip.
    G15034009Courtesy of TESLA, INC.
  121. Install trunk floor carpet.
    NOTE: 4x clips.
    G15034010Courtesy of TESLA, INC.
    G15034011Courtesy of TESLA, INC.
  122. Install LH lower C-pillar.
    NOTE: 4x clips, 2x push clips.
    G15034012Courtesy of TESLA, INC.
    G15034013Courtesy of TESLA, INC.
  123. Install the mid C-Pillar trim.
    NOTE: 4x clips.
    G15034014Courtesy of TESLA, INC.
  124. Install the LH rear seat back bolster.
    NOTE: 1x clip.
    G15034015Courtesy of TESLA, INC.
  125. Install LH C-pillar upper trim.
    NOTE: 4x clips.
    G15034016Courtesy of TESLA, INC.
  126. Install the LH mid C pillar.
    NOTE: 1x screw, T25, 3 N.m.
  127. Install LH trunk side garnish trim.
    NOTE: 2x clips.
    G15034017Courtesy of TESLA, INC.
    G15034018Courtesy of TESLA, INC.
  128. Install trunk sill panel.
    NOTE: 4x clips, 4x guides.
    G15034019Courtesy of TESLA, INC.
  129. Install trunk load floor.
    G15034020Courtesy of TESLA, INC.
  130. Install LH mid C pillar trim.
    NOTE: 1x screw, T25, 3 N.m, 4x clips.
    G15034021Courtesy of TESLA, INC.
  131. Install parcel shelf.
    G15034022Courtesy of TESLA, INC.
  132. Install floor carpet in vehicle.
    NOTE: 3x fir tree clips.
    G15034023Courtesy of TESLA, INC.
    G15034024Courtesy of TESLA, INC.
  133. Lower seat frame into position and secure harness clips to frame.
    G15034025Courtesy of TESLA, INC.
  134. Lower seat frame into position and secure harness clips to frame.
    G15034026Courtesy of TESLA, INC.
  135. Install and torque bolts securing seat frame to vehicle.
    NOTE: 8x bolts, 11 mm, 26 N.m.
    G15034027Courtesy of TESLA, INC.
    G15034028Courtesy of TESLA, INC.
  136. Place NVH padding onto seat frame.
    G15034029Courtesy of TESLA, INC.
  137. Install seat bottom cushion.
    NOTE: 2x clips, 4x connectors (7x connectors if equipped with heated 2nd row seats).
    G15034030Courtesy of TESLA, INC.
  138. Install LH upper B-pillar trim.
    NOTE: 2x metal clips, Ensure locating tab at top of B-pillar is aligned to the opening in the body, Replace any broken or missing clips prior to installation.
    G15034031Courtesy of TESLA, INC.
  139. Install LH lower B-pillar trim.
    NOTE: 6x plastic clips, 2x metal clips, Replace any broken or missing clips prior to installation.
  140. Install fasteners securing LH lower B-pillar trim.
    NOTE: 2x screws, T25, 2 N.m.
    G15034032Courtesy of TESLA, INC.
    G15034033Courtesy of TESLA, INC.
  141. Install RH lower B-pillar trim.
    NOTE: 6x plastic clips, 2x metal clips, Replace any broken or missing clips prior to installation.
  142. Install fasteners securing RH lower B-pillar trim.
    NOTE: 2x screws, T25, 2 N.m.
    G15034034Courtesy of TESLA, INC.
    G15034035Courtesy of TESLA, INC.
  143. Bring the cross car beam into the vehicle for installation.
    NOTE: Exercise caution when installing the cross car beam, the brake switch is attached to the cross car beam and is susceptible to failure, Recommend assistance, take care not to damage any surrounding components while placing the cross car beam into the vehicle.
  144. Install the fasteners securing the cross car beam to the body.
    NOTE: 7x bolts, 13 mm, 27 N.m.
    G15034036Courtesy of TESLA, INC.
  145. Install the fasteners securing the cross car beam to the HVAC assembly.
    NOTE: 3x bolts, 10 mm, 10 N.m.
    G15034037Courtesy of TESLA, INC.
  146. Connect cross car beam harness connectors at the LH Lower A pillar area.
    NOTE: 7x connectors.
    G15034038Courtesy of TESLA, INC.
  147. Connect Headliner harness connections to cross car beam harness connectors at mid LH A pillar.
    NOTE: 3x connectors, 2x clips.
    G15034039Courtesy of TESLA, INC.
    G15034040Courtesy of TESLA, INC.
  148. Connect cross car beam harness to main harness connectors at RH lower A pillar.
    NOTE: 7x connectors.
    G15034041Courtesy of TESLA, INC.
  149. Install IP carrier into vehicle.
    NOTE: Recommend assistance.
    G15034042Courtesy of TESLA, INC.
  150. Install edge clips secured to the IP carrier.
    NOTE: 2x clips LH and RH RKE, 2x clips tweeter harness, 1x clip steering column air bag harness, 1x clip MCU harness, Pull the IP carrier forward for better access for edge clips.
    G15034043Courtesy of TESLA, INC.
  151. Install LH dash speaker.
    NOTE: 2x screws, T20, 2 N.m, 1x connector, Pull the IP carrier forward for better access for speakers.
    G15034044Courtesy of TESLA, INC.
  152. Install center dash speaker.
    NOTE: 2x screws, T20, 2 N.m, 1x connector, Pull the IP carrier forward for better access for speakers.
    G15034045Courtesy of TESLA, INC.
  153. Install RH dash speaker.
    NOTE: 2x screws, T20, 2 N.m, 1x connector, Pull the IP carrier forward for better access for speakers.
    G15034046Courtesy of TESLA, INC.
  154. Install the fasteners securing the IP carrier to the dash frame.
    NOTE: 15x screws, T20, 2 N.m.
    G15034047Courtesy of TESLA, INC.
  155. Place steering column into vehicle for installation.
  156. Install fasteners securing steering column to cross car beam.
    NOTE: 2x bolts, 13 mm, 17 N.m, 2x nuts, 13 mm, 30 N.m.
    G15034048Courtesy of TESLA, INC.
    G15034049Courtesy of TESLA, INC.
  157. Connect steering column to lower steering shaft joint.
    NOTE: Slide joint up onto lower shaft, Ensure that the previously indexed paint marks align between the lower steering column and shaft joint.
    G15034050Courtesy of TESLA, INC.
  158. Install bolt securing lower shaft to steering column.
    NOTE: 1x bolt, 13 mm, 30 N.m.
    G15034051Courtesy of TESLA, INC.
  159. Connect harness connectors for steering column motors.
    NOTE: 2x connectors.
  160. Install RH footwell cover.
    NOTE: 2x clips, 1x connector.
    G15034052Courtesy of TESLA, INC.
  161. Connect harness to steering column control module.
    NOTE: 1x connector, Install new retaining clip.
    G15034053Courtesy of TESLA, INC.
  162. Slide steering column control module over upper steering column.
    NOTE: Gently jiggle the SCCM while pressing it onto the column if needed.
    G15034054Courtesy of TESLA, INC.
  163. Remove tape previously applied to the clockspring.
    NOTE: Do not rotate the clockspring.
    G15034055Courtesy of TESLA, INC.
  164. Install steering wheel.
    NOTE: Ensure the position of the steering wheel matches the index marks previously made on the column and the wheel.
    G15034056Courtesy of TESLA, INC.
  165. Install bolt securing steering wheel to steering column.
    NOTE: 1x patch bolt, 10 mm allen, 80 N.m, Install new patch bolt.
    G15034057Courtesy of TESLA, INC.
  166. Connect the drivers front airbag and steering wheel control connectors.
    NOTE: 3x connectors.
    G15034058Courtesy of TESLA, INC.
  167. Place airbag into steering wheel.
    G15034059Courtesy of TESLA, INC.
  168. Install screws securing airbag to steering wheel.
    NOTE: 2x screws, T25, 7 N.m.
    G15034060Courtesy of TESLA, INC.
    G15034061Courtesy of TESLA, INC.
    G15034062Courtesy of TESLA, INC.
  169. Put on ESD wrist strap.
    G15034063Courtesy of TESLA, INC.
  170. Connect ESD wrist strap to vehicle ground.
    G15034064Courtesy of TESLA, INC.
  171. Connect Instrument cluster and place IC into position for installation.
    NOTE: 3x connectors, 2x alignment dowels.
    G15034065Courtesy of TESLA, INC.
  172. Install the fasteners that secure the instrument cluster to the IP carrier.
    NOTE: 4x screws, T20, 2 N.m.
    G15034066Courtesy of TESLA, INC.
  173. Position MCU into vehicle for installation.
    G15034067Courtesy of TESLA, INC.
    G15034068Courtesy of TESLA, INC.
  174. Connect harness connectors to MCU.
    NOTE: 17x connectors, Number of connectors may vary depending on vehicle configuration and MCU part number revision.
    G15034069Courtesy of TESLA, INC.
    G15034070Courtesy of TESLA, INC.
    G15034071Courtesy of TESLA, INC.
  175. Install MCU into IP carrier.
    NOTE: If necessary, gently lift IP top pad to clear the MCU ground tab and ensure the MCU seats fully back into the IP carrier.
    G15034072Courtesy of TESLA, INC.
  176. Install bolts securing MCU to the IP carrier.
    NOTE: 4x screws, T25, 4.5 N.m.
    G15034073Courtesy of TESLA, INC.
    G15034074Courtesy of TESLA, INC.
  177. Install LH side IP finisher assembly and fasteners.
    NOTE: 2x screws, T20, 2.3 N.m, 6x clips.
  178. Install RH inner IP finisher.
    NOTE: 3x clips.
    G15034075Courtesy of TESLA, INC.
  179. Install screws securing RH inner IP finisher.
    NOTE: 2x screws, T20, 1 N.m.
    G15034076Courtesy of TESLA, INC.
  180. Install RH outer IP finisher.
    NOTE: 3x screws, T20, 2.3 N.m.
  181. Install IC bezel and fasteners to the IP carrier.
    NOTE: 4x screws, T20, 2 N.m.
    G15034077Courtesy of TESLA, INC.
  182. Install clips securing steering column gap hider to IC bezel.
    NOTE: 2x clips, Replace any damaged or missing clips prior to installation.
    G15034078Courtesy of TESLA, INC.
  183. Install RH side lower IP trim.
    NOTE: 1x screw, T20, 2 N.m, 10x clips, Replace any damaged or missing clips prior to installation.
    G15034079Courtesy of TESLA, INC.
    G15034080Courtesy of TESLA, INC.
  184. Install the defrost mesh grille to IP carrier.
    NOTE: 10x clips, Replace any damaged or missing clips prior to installation.
    G15034081Courtesy of TESLA, INC.
  185. Set top pad in place and connect ground strap.
    NOTE: 1x tab, Recommend assistance.
    G15034082Courtesy of TESLA, INC.
  186. Install passenger airbag connectors.
    NOTE: 2x connectors, Be sure to seat connector locks fully.
    G15034083Courtesy of TESLA, INC.
    G15034084Courtesy of TESLA, INC.
  187. Remove protective tape from aluminum trim.
    G15034085Courtesy of TESLA, INC.
  188. Fully seat top pad.
    NOTE: 23x clips, Make sure all clips are aligned and securely fastened.
    G15034086Courtesy of TESLA, INC.
  189. Install the airbag mounting bolts.
    NOTE: 2x bolts, 10 mm, 10 N.m.
    G15034087Courtesy of TESLA, INC.
  190. Position DAS ECU for installation and secure LH side ECU connectors.
    NOTE: 7x connectors, DAS 2.5 has 6x connectors.
    G15034088Courtesy of TESLA, INC.
    G15034089Courtesy of TESLA, INC.
  191. Install fasteners securing Autopilot ECU.
    NOTE: 4x nuts, 8 mm, 5 N.m, Install new nuts.
    G15034090Courtesy of TESLA, INC.
    G15034091Courtesy of TESLA, INC.
  192. Connect RH side DAS ECU connectors.
    NOTE: 7x connectors, DAS 2.0 has 4x connectors, Connector "A" must be plugged in before connector "B" when reinstalling DAS ECU.
    G15034092Courtesy of TESLA, INC.
    G15034093Courtesy of TESLA, INC.
  193. Disconnect ESD wrist strap from vehicle ground.
    G15034094Courtesy of TESLA, INC.
  194. Remove ESD wrist strap.
    G15034095Courtesy of TESLA, INC.
  195. Install LH footwell cover.
    NOTE: 2x tabs, 2x clips, 1x connector, Align the tabs on the footwell cover into the slots in the footwell bracket cover before securing the clips.
    G15034096Courtesy of TESLA, INC.
    G15034097Courtesy of TESLA, INC.
    G15034098Courtesy of TESLA, INC.
  196. Install glove box into vehicle.
    NOTE: 3x connectors, 6x screws, T20, 2.3 N.m.
    G15034099Courtesy of TESLA, INC.
    G15034100Courtesy of TESLA, INC.
  197. Install screws securing top pad at binnacle area.
    NOTE: 2x screws, T20, 1 N.m.
    G15034101Courtesy of TESLA, INC.
  198. Install lower binnacle cover.
    NOTE: 4x clips, Replace any damaged or missing clips.
    G15034102Courtesy of TESLA, INC.
  199. Install the upper glove box trim into the vehicle.
    NOTE: 13x clips, Replace any damaged or missing clips prior to installation.
    G15034103Courtesy of TESLA, INC.
  200. Close glove box.
    G15034104Courtesy of TESLA, INC.
  201. Install the lower glove box trim panel.
    NOTE: 6x clips, Replace any damaged or missing clips prior to installation.
    G15034105Courtesy of TESLA, INC.
  202. Check and ensure IP top pad clips are fully seated into the IP carrier.
    G15034106Courtesy of TESLA, INC.
  203. Install screw that secures LH side of top pad.
    NOTE: 1x screw, T20, 1 N.m.
    G15034107Courtesy of TESLA, INC.
  204. Install LH upper A pillar trim.
    NOTE: 1x screw with washer, 7 mm, 2 N.m, 1x connector, 2x locating tabs, 1x clip, Reinstall A-pillar fastener trim cover after torquing the 7 mm fastener.
    G15034108Courtesy of TESLA, INC.
    G15034109Courtesy of TESLA, INC.
    G15034110Courtesy of TESLA, INC.
  205. Install screw securing RH side of top pad.
    NOTE: 1x screw, T20, 1 N.m.
    G15034111Courtesy of TESLA, INC.
  206. Install RH upper A pillar trim.
    NOTE: 1x screw with washer, 7 mm, 2 N.m, 1x connector, 2x locating tabs, 1x clip, Reinstall A-pillar fastener trim cover after torquing the 7 mm fastener.
    G15034112Courtesy of TESLA, INC.
    G15034113Courtesy of TESLA, INC.
    G15034114Courtesy of TESLA, INC.
  207. Place center console into vehicle.
    NOTE: Recommend assistance.
  208. Make connections at center console harness.
    NOTE: 3x connectors, 1x clip.
    G15034115Courtesy of TESLA, INC.
    G15034116Courtesy of TESLA, INC.
    G15034117Courtesy of TESLA, INC.
  209. Install fasteners securing center console assembly.
    NOTE: 6x bolts, 10 mm, 7 N.m, 1x screw, T20, 2 N.m.
    G15034118Courtesy of TESLA, INC.
    G15034119Courtesy of TESLA, INC.
    G15034120Courtesy of TESLA, INC.
    G15034121Courtesy of TESLA, INC.
  210. Install rubber floor mat at the base of the console.
  211. Install cup holder dividers inside console.
    NOTE: if equipped.
  212. Install LH and RH center console closeout extensions.
    NOTE: 6x clips each side.
    G15034122Courtesy of TESLA, INC.
  213. Secure the center console side trim panels LH and RH.
    NOTE: 22x clips per side.
    G15034123Courtesy of TESLA, INC.
    G15034124Courtesy of TESLA, INC.
  214. Make connections to module at rear console panel.
    NOTE: 3x connectors.
    G15034125Courtesy of TESLA, INC.
    G15034126Courtesy of TESLA, INC.
  215. Install the center console back panel.
    G15034127Courtesy of TESLA, INC.
  216. Open rear cup holder.
    G15034128Courtesy of TESLA, INC.
  217. Install the rear cup holder trim panel.
    G15034129Courtesy of TESLA, INC.
  218. Install USB ports into rear air outlet.
    G15034130Courtesy of TESLA, INC.
  219. Install the center console rear air outlet.
    NOTE: 2x USB connections.
    G15034131Courtesy of TESLA, INC.
    G15034132Courtesy of TESLA, INC.
    G15034133Courtesy of TESLA, INC.
  220. Close the rear cup holder.
  221. Install LH front seat into vehicle.
    NOTE: Recommend Assistance, Take care not to damage surrounding components while lifting the seat into the vehicle.
  222. Connect the LH seat connectors.
    NOTE: 3x connectors, 2x harness clips, Tuck excess harness under carpet to prevent NVH concern.
    G15034134Courtesy of TESLA, INC.
    G15034135Courtesy of TESLA, INC.
  223. Install RH front seat into vehicle.
    NOTE: Recommend Assistance, Take care not to damage surrounding components while lifting the seat into the vehicle.
  224. Connect the RH seat connectors.
    NOTE: 3x connectors.
    G15034136Courtesy of TESLA, INC.
  225. Connect 12V negative and first responder loop.
    NOTE: 1x nut, 10 mm, 5 N.m, 1x connector.
    G15034137Courtesy of TESLA, INC.
    G15034138Courtesy of TESLA, INC.
  226. Remove vehicle from Tow Mode.
  227. Remove wheel chocks.
    NOTE: Ensure vehicle is in park before removing wheel chocks.
  228. Set up A/C machine and perform hose flush.
    NOTE: Touch time only.
    G15034139Courtesy of TESLA, INC.
    G15034140Courtesy of TESLA, INC.
  229. Perform A/C vacuum and leak test.
    NOTE: Touch time only. 30 minute vacuum, 10 minute leak test.
    G15034141Courtesy of TESLA, INC.
  230. Move LH front seat backward.
    G15034142Courtesy of TESLA, INC.
  231. Install bolts securing both LH front seat front tracks to vehicle.
    NOTE: 1x patch bolt, T40P, 17 N.m, 1x patch bolt, T45P, 34 N.m, Install new bolts.
    G15034143Courtesy of TESLA, INC.
  232. Install LH front seat front track covers.
    NOTE: 2x covers.
    G15034144Courtesy of TESLA, INC.
  233. Move LH front seat forward.
    G15034145Courtesy of TESLA, INC.
  234. Install bolts securing both LH front seat rear tracks to vehicle.
    NOTE: 1x patch bolt, T40P, 17 N.m, 1x patch bolt, T45P, 34 N.m, Install new bolts.
    G15034146Courtesy of TESLA, INC.
  235. Install LH front seat rear track covers.
    NOTE: 2x covers.
    G15034147Courtesy of TESLA, INC.
  236. Move LH front seat to original position.
    G15034148Courtesy of TESLA, INC.
  237. Install LH lower A-pillar trim.
    NOTE: 4x clips, The number of clips securing the A-pillar sill trim varies depending on vehicle production date, Replace any damaged or missing clips prior to re-installing sill trim.
    G15034149Courtesy of TESLA, INC.
  238. Install LH middle A-pillar trim.
    G15034150Courtesy of TESLA, INC.
  239. Install LH side IP cover.
    NOTE: 4x clips, 1x connector.
    G15034151Courtesy of TESLA, INC.
    G15034152Courtesy of TESLA, INC.
    G15034153Courtesy of TESLA, INC.
  240. Move RH front seat backward.
    G15034154Courtesy of TESLA, INC.
  241. Install bolts securing both RH front seat front tracks to vehicle.
    NOTE: 1x patch bolt, T40P, 17 N.m, 1x patch bolt, T45P, 34 N.m, Install new bolts.
    G15034155Courtesy of TESLA, INC.
  242. Install RH front seat front track covers.
    NOTE: 2x covers.
    G15034156Courtesy of TESLA, INC.
  243. Move RH front seat forward.
    G15034157Courtesy of TESLA, INC.
  244. Install bolts securing both RH front seat rear tracks to vehicle.
    NOTE: 1x patch bolt, T40P, 17 N.m, 1x patch bolt, T45P, 34 N.m, Install new bolts.
    G15034158Courtesy of TESLA, INC.
  245. Install RH front seat rear track covers.
    NOTE: 2x covers.
    G15034159Courtesy of TESLA, INC.
  246. Move RH front seat to original position.
    G15034160Courtesy of TESLA, INC.
  247. Install RH lower A-pillar trim.
    NOTE: The number of clips varies based on vehicle production range.
    G15034161Courtesy of TESLA, INC.
  248. Install RH middle A-pillar trim.
    G15034162Courtesy of TESLA, INC.
  249. Install RH IP side cover.
    NOTE: 3x clips, 1x connector.
    G15034163Courtesy of TESLA, INC.
    G15034164Courtesy of TESLA, INC.
  250. Reinstall all floor mats.
  251. Overlap from A/C vacuum and leak test.
    NOTE: Full run time: 40 minutes.
  252. Inject oil into the system.
    NOTE: Refill with the amount removed during recovery.
    G15034165Courtesy of TESLA, INC.
  253. Perform A/C refrigerant refill.
    NOTE: Touch time only, per fluid capacity spec.
    G15034166Courtesy of TESLA, INC.
  254. Remove A/C lines from vehicle.
    NOTE: Press clear lines once lines have been removed.
    G15034167Courtesy of TESLA, INC.
    G15034168Courtesy of TESLA, INC.
  255. Install caps onto A/C ports.
    NOTE: 2x caps.
    G15034169Courtesy of TESLA, INC.
  256. Test A/C functions in vehicle to ensure cabin cooling functions as designed.
  257. Perform A/C hose flush.
    NOTE: Touch time only. No overlap from this since the machine is disconnected from the vehicle.
  258. Install HEPA filter outlet duct.
    G15034170Courtesy of TESLA, INC.
  259. Install HEPA filter inlet duct.
    NOTE: 2x tabs, One on each side.
    G15034171Courtesy of TESLA, INC.
  260. Install clips securing HEPA filter inlet duct to cowl panel.
    NOTE: 3x push clips.
    G15034172Courtesy of TESLA, INC.
  261. Secure drainage hoses to HEPA filter inlet duct.
    NOTE: 2x hoses.
    G15034173Courtesy of TESLA, INC.
    G15034174Courtesy of TESLA, INC.
  262. Install RH underhood apron.
    NOTE: 9x clips.
    G15034175Courtesy of TESLA, INC.
  263. Install LH underhood apron.
    NOTE: 9x clips.
    G15034176Courtesy of TESLA, INC.
  264. Install rear underhood apron.
    NOTE: 8x clips.
    G15034177Courtesy of TESLA, INC.
  265. Close hood.
    NOTE: Press firmly in green highlighted areas (see image), Damage may result from pressure elsewhere on hood.
    G15034178Courtesy of TESLA, INC.
  266. Close both RH side doors.
    NOTE: Ensure door latches have been released by first pulling the interior releases prior to closing.
    G15034179Courtesy of TESLA, INC.
  267. Close LH rear door.
    NOTE: Ensure door latch has been released by first pulling the interior release prior to closing.
  268. Park vehicle on a flat surface.
    NOTE: Set suspension to Standard height and set Jack Mode (if equipped).
  269. Set up the tripod so that the bottom of the target is 3 ft (90 cm) from the ground.
    G15034180Courtesy of TESLA, INC.
  270. Place the target against the front fascia and centered on the T badge.
    NOTE: This is "Location 1" in the Toolbox Panel.
    G15034181Courtesy of TESLA, INC.
  271. Measure 90 cm back from the rear tripod leg and place marker on ground. This will be second location verification.
  272. Ensure that the target is on flat ground by examining the bubble level on the back of the target.
    G15034182Courtesy of TESLA, INC.
  273. Apply a piece of red tape on the target 130 cm from the ground.
    G15034183Courtesy of TESLA, INC.
  274. Connect laptop running Toolbox to the vehicle.
    G15034184Courtesy of TESLA, INC.
  275. Open the "DAS2 Image Viewer" panel.
    NOTE: Pathway is as follows: Panels-> Driver Assist-> DAS2 Image Viewer.
  276. Click the "Capture Image" button to take an image of the target.
  277. Zoom in on narrow and main cameras and inspect to see if tape at 130 cm from ground is between the red lines.
    NOTE: If tape at 130 cm from ground is between the red lines, continue to 2nd target location. If tape is not between lines, pitch adjustment may need to be performed.
    G15034185Courtesy of TESLA, INC.
  278. Move target to 2nd marker (90 cm away from fascia).
  279. Click the "Capture Image" button to take an image of the target.
  280. Zoom in on narrow and main cameras and inspect to verify red tape at 130 cm from ground is between the red lines.
    NOTE: If tape is not between lines, pitch adjustment may need to be performed.
    G15034186Courtesy of TESLA, INC.
  281. Disconnect laptop from vehicle and reinstall storage cubby.
    G15034187Courtesy of TESLA, INC.
  282. Raise all four windows.
    G15034188Courtesy of TESLA, INC.
  283. Close LH front door.
    NOTE: Ensure door latch has been released by first pulling the interior release prior to closing.
  284. Perform vehicle road test.
    NOTE: Ensure all vehicle systems function as designed during road test, Ensure steering wheel is level when driving straight, *Per current FRT (00040100) 0.3 hrs.
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