Glass - Roof - Fixed - Remove and Replace: Remove
- Open all the doors and lower all the windows.
- Apply masking tape to protect the paint on the vehicle.
- Measure and record the gaps from the fixed roof glass to windshield, body sides, and backlight glass.NOTE: The gap measurements are used for the installation of the fixed roof glass.
- Prepare the WRD Spider 3 glass removal kit.
Tip: Use of the following tool(s) is recommended:
- WRD Spider 3 - 1571168-00-A
- Secure the line to the starter tool and push the tool through the urethane at the LH rear corner of the fixed roof glass assembly.CAUTION: Be careful not to damage the headliner assembly and exterior paint.
- Release the line from the starter tool and wrap the line around the exterior of the fixed roof glass assembly.NOTE: Make sure enough length is pulled through the glass.NOTE: Verify the line sits underneath the glass
- Attach the anchor point to the interior of the fixed roof glass assembly, and then secure the line to the anchor.
- Secure the interior side of the line to the Spider cutting tool.NOTE: Follow the instructions on the Spider tool. Feed the line through the opening of the cutting tool and tie a knot to secure the line in place. If the spindle is not turned the proper direction, the cutting tool will be damaged.
- Secure the Spider cutting tool to the interior side of the fixed roof glass assembly.NOTE: Note the orientation of the cutting line. Make sure the line wraps over the large pulley and holds a 90 degree angle.
- Secure the angle driver to the electric drill.
- Turn the spindle on the cutting tool with the drill to start remove the fixed roof glass assembly.NOTE: Move the cutting tool as needed, keeping the line close to a 90 degree angle.CAUTION: When passing the VIN plate, use the guard to guide the line over the plate to prevent damage.
- Attach suction cups (x2) to each corner of the fixed roof glass.
- With an assistant, remove the fixed roof glass from the vehicle.
- Remove the suction cups from the fixed roof glass.
- Use a scraper to remove old urethane from the body, and then wipe the body to clean the surfaces with isopropyl alcohol wipes.